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Special Service Tools - 100 series
Click on the thumbnail for larger image and model application details
Submissions of tool photos, missing tool numbers, and scans are welcomed

Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts

Number Designation and Application Tool Photo
B9Riveting Tool
For hub cap spring clips
From Zelenda VW Special Tools Catalog
T1Board for VW Special Tools (Engine)
For the orderly storage of special tools (except measuring instruments) used for the engine
T2Board for VW Special Tools (Front Axle)
For the orderly storage of special tools (except measuring instruments) used for the front axle
T3Board for VW Special Tools (Transmission and Rear Axle)
For the orderly storage of special tools (except measuring instruments) used for the transmission and rear axle
102T-Wrench 14 mm
For loosening and tightening
 - crankcase bolts and nuts,
 - exhaust pipe flange bolts,
 - clutch bolts,
 - transmission case bolts and nuts,
 - steering gear case cover bolts of VW Passenger Cars,
 - steering column flange clamp bolts of VW Passenger Cars,
 - body mounting bolts of VW Passenger Cars

103 T-Wrench 17 mm
For loosening and tightening
 - crankcase bolts and nuts,
 - torsion arm link pin clamp bolts,
 - brake back plate bolts,
 - spring plate hub cover bolts,
 - body mounting bolts of VW Passenger Cars
106T-Wrench 10 mm
For loosening and tightening
 - oil pump nuts,
 - oil strainer nuts,
 - intake manifold or preheater pipe nuts and bolts,
 - oil cooler nuts,
 - crankcase bolts,
 - heating control linkage,
 - bolts for valve push rod guide plates,
 - bolts on fan housing,
 - bolts on fan housing halves

109Box Wrench 10 mm
For loosening and tightening nuts on oil cooler


110Box Wrench 27/30 mm
For loosening and tightening cradle nuts on transmission and steering wheel center nut
112Special Wrench 36 mm with guide plate
For loosening
 - flywheel gland nut - (guide plate prevents the wrench from slipping off the gland nut),
 - rear axle shaft nuts,
 - fan nut


112aSpecial Wrench 36 mm with guide plate
For loosening
 - flywheel gland nut - (guide plate prevents the wrench from slipping off the gland nut),
 - rear axle shaft nuts,
 - special nut on fan


113Open End Wrenches 27 mm
For adjusting
 - front wheel bearings,
 - steering worm adjusting sleeve,
For holding the pulley on the generator (with the straight type wrench)


Hazet version
113/2Open End Wrench 27 mm, cranked
For adjusting
 - front wheel bearings,
 - steering worm adjusting sleeve
113aOpen End Wrenches 32 mm
For adjusting front wheel bearings

113a/2Open End Wrench 32 mm, cranked
For adjusting front wheel bearings

113bOpen End Wrenches 24 mm
For adjusting front wheel bearings



Hazet version
113b/2Open End Wrench 24 mm, cranked
For adjusting front wheel bearings
113tOpen End Wrenches 32 mm
For adjusting front wheel bearings
114T-Wrench 8 mm, square socket
For loosening and tightening
 - gearshift rod coupling,
 - screws on selector forks in standard transmission


114-1T-Wrench 8 mm, square socket - long
For loosening and tightening
 - gearshift rod coupling,
 - screws on selector forks in standard transmission
 
116T-Wrench 13 mm
 
118Torque Wrench, 6 mkg (43 lbs./ft.) max
For loosening and tightening
 - rod nut,
 - head nut
Used in conjunction with 14 mm and 17 mm sockets and keys VW 156 (8 mm) and VW 157 (10 mm) for Allen setscrews

118/30Torque Wrench, 30 mkg (217 lbs./ft.) max
For loosening and tightening
 - drive pinion nut in conjunction with 32 mm socket VW 162,
 - flywheel gland nut in conjunction with the guide plate of VW 112,
 - rear axle shaft nut in conjunction with 36 mm socket VW 163a

119Equipment for measuring the acceleration injection capacity of the carburetor
120Float needle valve setting tool
121bPiston ring tool
For removing and installing
 - piston rings
122bCirclip Pliers
For removing and installing
 - piston pin circlips,
 - glove compartment lid lock,
 - circlips in governor
123Piston Ring Compressing Tool 75 mm dia.
For pistons from 75 to 76 diameter

123aPiston Ring Compressing Tool 77 mm dia.
For pistons from 77 to 78 diameter

123bPiston Ring Compressing Tool 83 mm dia.
For pistons from 83 to 84 diameter

123cPiston Ring Compressing Tool 85.5 mm dia.
For pistons from 85.5 to 86.5 diameter

123dPiston Ring Compressing Tool 90 mm dia.
For pistons from 89.5 to 90.0 diameter
124Chisel (Peening)
For securing
 - connecting rod bolts,
 - clutch release lever special nut,
 - hexagon nut of driven gear and shaft

124aChisel (Peening)
For securing
 - connecting rod bolts or engine nuts
 - clutch release lever special nut,
 - hexagon nut of driven gear and shaft,
 - clampage nut on the bearing tube
125Tool for inserting Bosch Condenser plug in distributor From Baum Tools catalog
126aFuel Pump Wrench
For removing and installing fuel pump

126bFuel Pump Wrench 13 mm
For loosening and tightening 13 mm mounting nuts of fuel pump

130King Pin Pilot Drift 5.9 mm
For removing and installing king pins of VW Passenger Cars having lubrication passage 6.0 to 6.5 mm dia., if VW 400 and corresponding tool set are not available

130aKing Pin Pilot Drift 7.9 mm
For removing and installing king pins of VW Passenger Cars having lubrication passage 8.0 to 8.5 mm dia., if VW 400 and corresponding tool set are not available

131King Pin Bush Pilot Drift
For removing and installing king pin bushes of VW Passenger Cars, if VW 400 and corresponding tool set are not available

131aKing Pin Bush Pilot Drift
For removing and installing
 - knuckle pin bushes of VW Transporters,
 - sector shaft bushes of VW Transporters,
 - steering lever shaft bush in Transporter steering gear case,
 - lower knuckle pin bush of VW Transporters


131tKing Pin Bush Pilot Drift
For removing and replacing king pin bushes and steering arm shaft bushes of VW Transporters,
In conjunction with VW 400, VW 401, and VW 412 for removing and installing cam lever shaft bushes in steering gear case of VW Transporters,
In conjunction with VW 400, VW 401, and VW 410 for removing upper pivot pin bush of VW Transporters,
In conjunction with VW 400, VW 401, and VW 421 for removing lower pivot pin bush of VW Transporters (VW 421 to be inserted in Press arbor)
133Torsion Arm Link Pin Bush Pilot Drift
For removing and installing torsion arm link pin bushes of VW Passenger Cars, if VW 400 and corresponding tool set are not available

133aTorsion Arm Link Pin Bush Pilot Drift
For removing and installing torsion arm link pin bushes

133bTorsion Arm Link Pin Drift
For removing and installing outer needle bearing rings of torsion arm link pins

133tTorsion Arm Link Pin Bush Pilot Drift
For removing and replacing torsion arm link pin bushes of VW Transporters
135Unknown
 
136Brake Lining Wear Checking Tool
For checking the brake lining thickness of disc brakes

150Offset Handle
For loosening and tightening socket-head screws of front torsion bar center locks (up to Chassis No. 1 397 022) in conjunction with key VW 156

151T-Handle
With VW 156 for releasing and tightening front torsion bar center lock screws (front axle removed) and connecting rod bolts (old type). With VW 157 for releasing cylinder head nuts. Also used in conjunction with other sockets

156Allen Key 8 mm
For loosening and tightening
 - socket-head screws of front torsion bar center locks (up to Chassis No. 1 397 022)
 - connecting rod bolts having 8 mm socket (earlier type)

157Allen Key 10 mm
For loosening and tightening cylinder head nuts

158Double Offset Wrench 10 x 14 mm
For loosening and tightening the carburetor flange stud nuts

 
159Oil Pressure Switch Wrench
For removing and installing oil pressure switch

159aOil Pressure Switch Wrench 24 mm
For removing and installing 24 mm hex oil pressure switch

160Offset wrench - 22mm
 - For backup light switch on transmission
From Baum Tools catalog
161Compression Tool Pliers
For compressing McPherson struts
161aCirclip Pliers
For removing and installing
 - circlip on crankshaft,
 - circlip on drive pinion,
 - circlip on hand brake lever pin,
 - double row ball bearing retaining ring on drive pinion,
 - circlip on rear axle shaft
 - distributor drive gear lock ring
 - lock ring on main drive shaft
 - circlip on commutator side end plate of VW starter motor
For removing retaining ring on rear drive shaft

162Socket 32 mm
For tightening drive pinion nut in conjunction with VW 118/30
163aSocket 36 mm
For tightening
 - flywheel gland nut,
 - rear axle shaft nuts
164Double Box Wrench 19 mm
For loosening and tightening rear shock absorber mounting bolts of VW Transporters up to Chassis No. 20-117 901
165Socket Wrench for Cylinder Head Nuts
For loosening and tightening 15 mm cylinder head nuts

170Socket
For loosening and tightening
 - threaded ring in oil filler
 - threaded ring in oil breather

171Spring Clip
For holding the cam followers in position while disassembling or assembling the engine

172Drain Plug Key 17 mm Socket
For loosening and tightening
 - oil drain plugs in transmission case
 - oil drain plugs in reduction gear case

173Special Socket
For loosening and tightening the gland nut with the automatic clutch in situ

174Special Socket Wrench M 6
For loosening and tightening the socket head screws on the automatic clutch
175Special Pliers
For removing and installing the hose clips on the warm air connecting pipe between the left heater junction box and the oil bath air cleaner
176Extractor for Fan
For extracting fan from crankshaft


177Centering Sleeve for Fan Housing
For centering the front half of fan housing to the oil return thread on hub of fan

178Special Wrench for Carburetor Mounting
For removing and tightening carburetor mounting nuts

179Special Wrench 36 mm
For adjusting the camber by resetting the eccentric bush on upper torsion arm


180Open End Wrench 46 mm
For screwing and unscrewing the threaded adaptor for heat exchanger on muffler

181Open End Spanner 42 mm
For holding the bolt for rubber stop when unscrewing or screwing up the upper securing nut of front shock absorber

182Special Wrench (automatic transmission)
For adjusting
 - ring gear
 - preload of the pinion bearing

183C Wrench for Round Nut (automatic transmission)
For tightening up the round nut for the double tapered roller bearing to prescribed torque
For loosening the round nut for the double tapered roller bearing

184Retainer for the Drive Plate (automatic transmission)
For holding the torque converter drive plate whilst loosening as well as tightening the gland nut up to the specified torque

185Plate for Pressing off the Hub of the Fan
For pressing off the hub of the fan from the crankshaft


190Installing Tool for Crankshaft Seal
For installing the crankshaft seal in the crankshaft on the fan side

191Installing Tool for Crankshaft Seal
For installing the crankshaft seal in the crankshaft on the flywheel side

192Drift Sleeve (Oil Seal - Converter/Automatic Transmission)
For driving the oil seal into the differential carrier
193Drift Sleeve (Oil Seal - Final Drive/Transmission-Diagonal arm axle)
For driving
 - oil seal into the side cover
 - oil seal into the adjusting ring
194Drift Sleeve (Oil Seal - Final Drive/Diagonal arm axle)
For driving
 - oil seal into the side cover
 - oil seal into the adjusting ring
 - oil seal into the adjusting ring (automatic stickshift)
195Drift (Oil Seal - Final Drive/Automatic Transmission)
For driving
 - oil seal into the final drive cover
 - oil seal into the rear axle housing

Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts
Actual tool photos courtesy of various TheSamba.com Gallery contributors


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