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Special Service Tools
Click on the thumbnail for larger image and model application details
Submissions of tool photos, missing tool numbers, and scans are welcomed

Page 1 | Page 2 | Page 3 | Page 4 | Page 5 | Page 6 | 8/70 Spare Parts

Number Designation and Application Tool Photo
500Engine Support
For holding the engine during fitting work, used in conjunction with VW 313 and an assembly stand
501Wear Measurer Appliance for Valve Guides
For measuring the rock between the valve and the valve guide
503Puller for Ball Bearing
For pulling the ball bearing out of the crankshaft
504Valve Assembly Appliance (2 parts)
For inserting the cylinder head when using the valve spring compressor to remove or install the valves
505Hook
For removing and installing the engine in conjunction with the workshop crane
506Thrust Pad (Crankshaft front seal)
For pulling the crankshaft seal into its housing
507Thrust Pad (Crankshaft rear seal)
For pushing the crankshaft seal into the clutch housing in conjunction with VW 295
508Mandrel (Oil seal/Drive shaft)
For inserting the oil seal of the drive shaft in conjunction with VW 295
509Transmission and Differential Retaining Bracket
To hold
 - the transmission during assembly work in conjunction with VW 313 and an assembly stand,
 - the differential during assembly work in conjunction with VW 313 and an assembly stand
510Thrust Pad (Bearing race/pinion and bearing/bearing cover)
For pulling in the small taper roller bearing outer race for the pinion in conjunction with VW 511 and VW 517
For pressing the ball bearing into the bearing cover
511Thrust Pad (Bearing outer race/pinion)
For pulling in the large taper roller bearing outer race for the pinion together with VW 517 and VW 518

512Thrust Pad (Seal/pinion)
For installing the pinion seal in conjunction with VW 295

513Thrust Pad (Seal/bearing cover and outer bearing race/bearing cover)
For pressing
 - the radial seal into the bearing cover,
 - the taper roller bearing outer race into the bearing cover of the differential housing
514Tube Wrench
For tightening and loosening the threaded ring in the cover of the flange shafts
515Special Wrench for Pinion and Flange Shaft Nuts (3 parts)
For loosening and tightening
 - the nut on the pinion with SW 41
 - the nut on the flange shaft with SW 46
516Tube 42 mm dia. (Taper roller bearing/pinion)
For pressing the large taper roller bearing onto the pinion

517Threaded Spindle (Bearing outer race/pinion)
For pulling in
 - the large taper roller bearing outer race in conjunction with VW 511 and VW 518,
 - the small taper roller bearing outer race in conjunction with VW 510 and VW 511
518Thrust Pad (Bearing outer race/pinion)
For pulling out
 - the large taper roller bearing outer race in conjunction with an internal puller,
 - the small taper roller bearing outer race in conjunction with an internal puller
For pulling in the large taper roller bearing outer race in conjunction with VW 511 and VW 517
519Tube 50 mm dia. (Flange shaft/bearing cover)
For pushing the flange shaft into the bearing cover
520Tube 28.5 mm dia. (Taper roller bearing/counter shaft)
For pressing the small taper roller bearing onto the counter shaft
521Adjusting Device for the Ring Gear (6 parts)
For adjusting the backlash of the ring gear

522Support Sleeve for Assembled Drive Shaft
For pressing off the sliding joint of the drive shaft

523Pressing Tool
For pressing the tapered bolt out of the lower universal joint of the steering column
524Dowel Wrench
For loosening and tightening the threaded ring for the steering pinion swivel bearing

524Dowel Wrench
?
527Checking Device for front Wishbones
For checking the front wishbones and wishbone mountings
529Driving Sleeve for Valve Stem Seal
For driving the valve shaft seal onto the valve guide using the plastic fitting sleeve
530Tensioning Plate for Countershaft
For pre-loading the taper roller bearing for the countershaft
531Securing Bracket for Steering Gear
For clamping the steering gear into a vice in order to carry out assembly work
532Adjustment Gauge for Brake Pressure Regulator
For checking and adjusting the linkage of the brake pressure regulator
534Securing Device (Steering gear/pinion)
For slackening the threaded ring of the self aligning bearing/steering pinion, in conjunction with the steering gear housing cover
For tightening the threaded ring of the self aligning bearing/steering pinion
535Adjustment Gauge for Clutch Release Lever
For adjustment of clutch release lever
540Engine and Transmission Support
For holding the engine and transmission during assembly and disassembly in conjunction with VW 313 and an assembly stand (Dasher)
541Valve Assembly Appliance (3 pieces)
For removal and installation of the valves (Dasher)
542Guide for Bonded Rubber Mounting
For installation of the bonded rubber mountings in the front wishbones and the rear trailing arms (Dasher)
543Wishbone Checking Appliance
For checking the front wishbones for distortion (Dasher)
Note: only necessary if VW 527 (Type 48) with supplementary part VW 527/4-6 is not available
544"Y" Wrench
For fitting the race in the final drive (Dasher - automatic transmission)



545Drift
For installation of the governor oil seal and needle bearing (Dasher - automatic transmission)
546Compressing Tool
For pressing down the bucket tappets when removing and installing the clearance discs (adjusting the valve clearance) (Dasher)

547Centering Disc for Clutch
For centering the clutch plate to the flywheel
548Clamping Piece
For measuring
- in conjunction with a torque gauge the frictional value (preload) of the output shaft bearing

549Shim adjustment for output shaft
549aShim adjustment for output shaft
551Installing sleeve
For installing the oil seal of the final drive/planetary gear in final drive housing (automatic)
552Spring tensioner
For checking and adjusting the load sensitive brake force regulator
Removing and installing the rear shock absorbers
553Carburetor Linkage Setting Tool
For setting the engine speed in conjunction with the firing point adjustment
 
554Thrust Pad
For driving out the differential taper bearing outer race
For fitting thebonded rubber bearing on the engine  carrier
558Retainer for Clutch
For holding the pressure plate and the flywheel
559Additional Hook
For removing and installing the engine gearbox assembly  used in conjunction with 10-207 and the Workshop crane VW 1202

637/2Grease Cap Remover
638Torsion Arm Bushing Extractor
For extracting the bushing from the torsion arm

642Front End Swing Lever Shaft Extractor
For extracting the center pin on a Bus front end
643O-Ring installer?
Possible for master cylinder rebuilding?
647Fuel Hose Clip
For preventing loss of fuel during tank removal or fuel pump maintenance.
650Cylinder Retainer
For retaining cylinders when removing and installing heads
653Valve Compressor
For compressing valve springs with the engine installed.
655/3Compressor
For various compressing purposes, such as ball joint front trailing arms after replacing ball joints, and compressing spring plates on the rear axle when installing.
659/2Dial indicator bracket
For meauring run-out of clutch thrust ring and end play of crankshaft
 
664Holding Tool
For holding differential, splitcase transmission
664-2Holding Tool
For holding differential, tunnel swingaxle transmission
667Clutch Cable Adjusting Tool
For adjusting the clutch cable
674Dash Eschuteon Tool
For removing dash-mounted switches
690Bearing Tool
For installing the upper outer bearing on the driven axle, reduction box (Type 2)
691 Type 3 tune-up tool
For checking linkage rod length and adjusting dual carbs on Type 3.
691??
693Reduction Box Lower Axle Bearing Press
709Hood Spring Tool
For installing the hood springs on the Type 3
769Outer Wheel Bearing Tool
For checking and setting outer wheel bearing play, front axle
778Master Cylinder Rebuild Tool
For installing the piston seals
 
780-1Ball Joint Boot Retaining Ring Installer
Bus
780-2Ball Joint Boot Retaining Ring Installer
Beetle, Ghia, and Type 3.
796Flex Wrench - Mainshaft
803Oil Pump Removal Tool
Type 411
1004Box Wrench 10 mm
For removal and installation of single port intake manifold nuts
10-201Retainer
For locking the flywheel when undoing and tightening the attachment screws of the clutch and flywheel (Dasher)

 

10-202Extractor
For extracting the needle bearing out of the crankshaft (Dasher)
10-203Puller
For pulling in the front oil seal of the intermediate shaft and crankshaft (Dasher)
10-204Mandrel
For pressing on the valve stem seal (Dasher)
10-205Fitting Sleeve
For fitting the crankshaft oil seal at the flywheel end (Dasher)
10-207Engine Suspension Chain
For removal and installation of the engine in conjunction with the workshop crane VW 1202 (Dasher)
10-208Pliers
For removing and installing the bucket tappet clearance discs (adjusting valve clearance) (Dasher)
10-212Assembly Tray for Tappet Clearance Discs
For storage of the tappet clearance discs (Dasher)
10-218Pliers
For removing the valve stem seal and the valve spring seat (Dasher)
10-219Extractor
For removing the front crankshaft oil seal (Dasher)
10-220Puller Ring
For fitting the crankshaft oil seal at the flywheel end (Dasher)
10-222Engine Support Bracket
For removing and installing the sump as well as the complete engine and transmission unit including subframe (Dasher and NSU K70)
30-205Thrust Pad
For removing and installing the outer race of the drive pinion roller bearing (Dasher)
30-210Fitting Tool
For installing the power unit rear bonded rubber mounting (Dasher)
30-211Support Bridge
For installation of the bearing of the drive shaft (Dasher)
30-212Punch
For installing the oil seal in the final drive (Dasher)
40-20Press Tool
For pressing out the taper ball bearing from the wheel bearing housing (Dasher)
40-200Camber Adjusting Lever
For adjusting the camber of the front wheels (Dasher)
40-201Shock Absorber Wrench
For loosening and tightening the screw cap of the shock absorber (Dasher)
40-204Tensioner
For pressing on the inner constant velocity joint of the drive shaft (Dasher)
4435RPM Setting Tool
For idle adjustment
4436Transmission alignment tool
For type 4 manual transmission

Page 1 | Page 2 | Page 3 | Page 4 | Page 5 | Page 6 | 8/70 Spare Parts

* Confirmation of English translation from German welcomed
Actual tool photos courtesy of various TheSamba.com Gallery contributors


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