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Hybrid 12V Starter on 6V Flywheel NO Mod Beta Switch to pop-up ad layout What is this? | Turn on always show all large photos     Ad id: 551031
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HYBRID 6/12 UPGRADE
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Double thumbs up, very happy with my 6/12 Hybrid in Australia
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HYBRID 6/12 UPGRADE
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HYBRID 6/12 UPGRADE
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Damaged on 12 Volts
Hybrid 12V Starter on 6V Flywheel NO Mod   Price: $245
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When you convert your VW form 6 V to 12 V you can replace your starter with the BOSCH HYBRID 6/12. No modifications are necessary to install this 12 V starter in a 6 V transmission with a 6 V flywheel. Parts are refurbished or replaced as determined by the shop.

You donít need to spend the time and money to remove the engine, replace flywheel, Pressure Plate, Clutch Disc, Release Bearing, pinion bushing or grind the bell housing. Using a stock 6 volt starter in a 12 volt conversion will damage your flywheel and starter teeth. Donít risk sudden starter failure and getting stranded with a burned out 6 volt starter.

All starters are 100% tested, to the following performance specifications: Test voltage 11.5 V; Solenoid current < 11 A; Total current < 55 A.

NOW THE 6 V TO 12 V CONVERSION COULD NOT BE ANY EASIER, JUST REPLACE YOUR 6 V STARTER WITH THE BOSCH HYBRID 6/12

Here are your other options:
http://www.mamotorworkstv.com/vw/product/starter-motor-sr15n-354274/

Install a 12V starter for $220 (OUT OF STOCK 2/9/2013), 12 Volt flywheel $90, O-ring $2, Shims $10, Seal $3 and a 6/12 bushing $3 Pressure Plate 200mm $59.99, Clutch Disc 200mm $34.99, Release Bearing $24.99

TOTAL = $457 PLUS SHIPPING AND 3-4 HOURS TO INSTALL.

To install a 12 Volt engine in a 6 Volt Manual Transmission the following flywheel is available. This special flywheel can be used when you want to install a later style engine into an early 6 volt car that has been converted to 12 Volts with the BOSCH HYBRID 6/12 starter.
NEW FLYWHEEL WITHOUT O-RING / 180MM 6-VOLT WITH O-RING GROOVE (FOR 12 VOLT STYLE CRANKSHAFT) - BEETLE/GHIA/BUS
http://www2.cip1.com

Take a look at some the issues about changing the flywheel;
http://www.thesamba.com/vw/forum/viewtopic.php?t=369365

Here are some recent emails:

3/22/2013
Hi Wayne,
It got up to 30 today and all day at work I kept saying "why wait ". My wife had told me she was going to do something with a girlfriend tonight so it worked out perfectly.
I'm thrilled to say that the starter, so far, has performed flawlessly! I even turned on the headlamps for a full minute, then left them on while trying it and she cranked over smartly. Something I could never do before. I was nervous while making the wiring connections, and the first time I went to try it I was holding my breath, but then I thought " come on, This is an official Wayne Johnson starter you've just installed". It cranks the motor over with some authority, almost like it were a 6 volt running on 12 volts. I didn't expect it to crank that fast, but whatever, it sounds and works good. Like I said, I'm thrilled! Mike

"I got the HIGH TORQUE HYBRID 6/12 starter installed yesterday complete with new bushing as instructed. It cranks the engine over super fast. It starts like a New Honda, now! I am so thankful that you are supplying these."

My wife ordered a 6v/12v starter from Wayne for her squareback. The transaction was smooth and shipping was fast. Most importantly, the starter is amazing. Highly recommended!!!

Wayne saved me time and money with his Starter it works perfect every time. I would recommend him anyone looking to go 12 volt. If you have a 6 volt VW and are wanting 12volt this is the only way to go!

Hi Wayne,
Am looking at a defunct 6 volt starter from my 64 Ghia (typical story: 12 volt conversion gone bad, grinding the teeth, few missing). Can you quote me a price on the BOSCH hybrid 6/12 starter?

From a Samba Member;
I have a 64 beetle that I believe the reason I got such a great price on was because it has the 6v starter running at 12vdc. It was a pain to get started because you had to bump it just right. I bought a starter from Wayne and it arrived and you could tell it was PROFESSIONALLY rebuilt and I installed it and now I love this car. I would recommend his starters 100%. They arrived packed very secure as well.

Wayne changed my outlook on my car.

From a concerned Samba member;
VW trans are magnesium not aluminum, and if the magnesium dust gets sparked while grinding out a bell housing you will have a small fire works display in your face. Just thought you would like that for your ad.

Hi Wayne,
After trying twice now to have a 6V starter motor in a 12 Volt System in my daughters VW and chewing up two flywheels, I really what to try your Hybrid Bosch Start motor. I'm located in Canberra, In the Australian Capital Territory.
I would love to purchase the 6V /12V Hybrid starter motor.

Hi Wayne,
Your hybrid 6/12 volt starter is installed and working great as of this writing.
Many thanks.
RegardsÖÖ ,Victoria, British Columbia, Canada


If you get a rebuilt starter, take it apart and make sure the armature commutator has been machined parallel to the brushes and it has new brushes. It should also have a new bushing installed, use calipers for measurement. Ask the seller if the armature was tested on a growler for winding-to-winding shorts, winding shorts to ground and open windings. The solenoid current should not be over 11 amps after the solenoid engages and 22 amps before it engages and the total no load current should not be over 55 amps. Make sure it rotates in the correct direction; field coils for other starters will fit, but they cause the starter to rotate in the opposite direction. Make sure the solenoid is good; its screws are sealed so you canít inspect the contacts for ware without voiding the warrantee. You will need to unsolder the solenoid wires to remove the solenoid cap and inspect the contacts for ware, pitting and burning. Make sure whole starter is painted to prevent rust. This is how I test these starters. You can buy a 6 volt starter, but it will trash your flywheel teeth. Most rebuilds donít have the armature support adapter to perform the above quality control tests. However, most stores will sell you an endless supply of untested starters so can install them one by one, on your own time.

Beetle 1958-1966, Ghia 1958-1966, TYPE 3 1962-1966. You will receive a refund after the shop inspects and tests your core for damage. Starters used in a 12 volt system will not be accepted.
The HYBRID 6/12 will replace 6 V starters on Beetle 1946-1966, Ghia 1956-1966, Bus 1950-66, TYPE 3 1962-1966

This post shows the damage to a 6 volt flywheel caused buy running a 6 volt starter in a 12 volt system. This causes the teeth on the 6 V flywheel and the starter to wear and even chip off. Your flywheel is being damaged with a 6 V starter operating with 12 V, EVEN THOUGH NO ABNORMAL SOUND IS PRESENT! The people who think itís OK to operate a 6 V starter in 12 V system have not taken into account the cost of repairing the damage to the starter and flywheel or the cost of the labor.
http://www.thesamba.com/vw/forum/viewtopic.php?t=107515

Grinding out the trans, what a mess. You have to grind the area around the mounting bolts, but be careful not to cut into the bolt tunnel. There will be a lot of aluminum dust, so remember to clean the area off.
http://www.thesamba.com/vw/forum/viewtopic.php?t=1...p;start=20

Check my 100% POSITIVE feedback and see more Customer Reviews of the 6/12 Hybrid Starter:
http://www.thesamba.com/vw/forum/viewtopic.php?t=224610&highlight=wsj+garlic

Check out our other ads:
http://www.thesamba.com/vw/classifieds/search.php?username=Wayne+S.+Johnson

WARRANTY:
The warranty covers starters against defects in materials and workmanship for a period of one year from the date of purchase, when itís owned by the original purchaser and remains installed on the vehicle on which it was originally installed. The starter will be repaired or replaced if the starter has failed under the terms of this warranty and starter is sent back for evaluation.

A 6 V starter is required for the conversion, the starter must be in good working condition. This means a starter left outside with a rusted shaft or a starter run on 12 V will not be accepted. Parts will be replaced as needed, at the shops discretion. The starter must be received before the conversion can begin. Pre 1958 cannot be converted. If you send a bad starter you will be responsible for return shipping. DO NOT spin the starter on the bench without a transmission or shaft support fixture, it will be damaged and useless for the conversion. The starter must be shipped with appropriate packing material to prevent damage in shipping.

Contact: Wayne at 408 842-4232 in Gilroy, CA
I only accept US Postal money orders from USA buyers
Total cost: $258
Hybrid Starter $245
Shipping and packing: Priority mail $13 in USA, UK $60, $41 to Canada.

Allow 1 week after the US Postal money order is received.

I answer all emails, but some emails are blocked;
CALL ME if you donít receive a response in 24 hours.

*****PLEASE INCLUDE YOUR PHONE NUMBER AND ADDRESS WITH EMAIL*****
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Wayne S. Johnson
Wayne Johnson
408 842-4232
April 12, 2006
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Gilroy, California, USA Map it
Sat Jan 05, 2008 2:17 pm
Thu Aug 28, 2014 9:21 pm
20991
Vendors - New Parts - General Parts
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