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Category :: Parts/Accessories - Tools
Cam gear install upgrade (NSR-style)
Posted: Fri Jun 15, 2012 7:43 am
Size: 640x480   Views: 66
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Cam gear install upgrade (NSR-style)
nsracing
Here are the inserts fully installed in the cam gear. The ID of the inserts are sized to the OD of the threads of the bolts. So in essence, the bolt act as dowel and the inserts prevent the threads from eating the soft mag gear. Works really good. Sometimes, a good idea does not have to be complicated.


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Oil Pressure Relief tool
Posted: Fri Jun 15, 2012 7:35 am
Size: 640x480   Views: 134
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Oil Pressure Relief tool
nsracing
Here are tools I machined for finishing the oil relief for better sealing. YOu use these cutters to trim the bottom of the oil relief bore so the plunger can bottom out properly. The cutters are sized exactly to the bore of the plunger ID so the toolbit is self-centering. JUst do gentle turns to scrape and give the roof a nice finish. Only need a little done to remove some of the factory imperfections.


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Oil Pressure Relief tool by NSR
Posted: Fri Jun 15, 2012 7:35 am
Size: 640x480   Views: 92
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Oil Pressure Relief tool by NSR
nsracing
I used a cylindrical grinder to size these HSS bits to actual dimension. These toolbits will only end-cut. The sides do NOT cut at all. The OD of the tool is slide fit for the ID of the oil relief bore.


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Oil Pressure Relief tool
Posted: Fri Jun 15, 2012 7:35 am
Size: 640x480   Views: 65
Rating: Not rated
Oil Pressure Relief tool
nsracing
Here are tools I machined for finishing the oil relief for better sealing. YOu use these cutters to trim the bottom of the oil relief bore so the plunger can bottom out properly. The cutters are sized exactly to the bore of the plunger ID so the toolbit is self-centering. JUst do gentle turns to scrape and give the roof a nice finish. Only need a little done to remove some of the factory imperfections.


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Gleason Crankshaft welder
Posted: Tue Jun 12, 2012 5:02 am
Size: 640x480   Views: 365
Rating: 10
Gleason Crankshaft welder
nsracing
This is my latest addition to the addiction of 2012. It is a Gleason submerged arc welder for crankshaft build up. This will enable a crankshaft to be welded on the journals/mains for repairs or stroking upgrades. Gleason technology is the shit when it comes to crank journal repair and only one endorsed by DETROIT DIESEL to repair their cranks. This is a welcome addition in my high performance shop and to compliment my Storm Vulcan crankgrinder. I will be finally starting my crankshaft project soon. I intend to upgrade the 36HP and on cranks of stock VW German cores and match them to super rods like CArrillo NASCAR take-offs. CAnnot wait.


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Messko gauge
Posted: Sun Jun 10, 2012 7:25 pm
Size: 1024x768   Views: 53
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Messko gauge
iggyshah
Messko bakelite tire gauge and grey vinyl pouch.


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Messko gauge
Posted: Sun Jun 10, 2012 7:25 pm
Size: 1024x768   Views: 78
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Messko gauge
iggyshah
Messko bakelite tire gauge and grey vinyl pouch.


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VW Tool 463 - 1/2/3/4
Posted: Sun Jun 10, 2012 12:12 pm
Size: 1280x720   Views: 99
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VW Tool 463 - 1/2/3/4
Gary
Removal and Installation Device (4 parts)
For pressing the inner needle bearing ring off the torsion arm
For installing the inner needle bearing inner ring on the torsion arm (Type 2)

http://www.thesamba.com/vw/archives/manuals/tools/463_front.jpg

*Note: The tools are laid out in sequence, left to right (1-4)


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VW Tool 650
Posted: Sun Jun 10, 2012 12:10 pm
Size: 1280x720   Views: 51
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VW Tool 650
Gary
Cylinder Retainer
For retaining cylinders when removing and installing heads


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VW Tool 133b
Posted: Sun Jun 10, 2012 12:07 pm
Size: 1280x720   Views: 46
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VW Tool 133b
Gary
Torsion Arm Link Pin Drift
For removing and installing outer needle bearing rings of torsion arm link pins (Type 2)

http://www.thesamba.com/vw/archives/manuals/tools/133b.jpg


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VW Tool 244
Posted: Sun Jun 10, 2012 11:42 am
Size: 1280x720   Views: 55
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VW Tool 244
Gary
Driving Sleeve
For installing
- spacer for inner front wheel bearing,
- inner ball race of outer wheel bearing

http://www.thesamba.com/vw/archives/manuals/tools/244.jpg


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VW Tool 552
Posted: Sun Jun 10, 2012 11:41 am
Size: 1280x720   Views: 71
Rating: 10
VW Tool 552
Gary
Spring tensioner
For checking and adjusting the load sensitive brake force regulator
Removing and installing the rear shock absorbers

http://www.thesamba.com/vw/archives/manuals/tools/552_1.jpg


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VW Tool 766
Posted: Sun Jun 10, 2012 11:40 am
Size: 1281x1025   Views: 67
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VW Tool 766
Gary
Removal Appliance for lower ball joint, Type 1
For removing lower ball joint from steering knuckle

http://www.thesamba.com/vw/archives/manuals/tools/766_1.jpg


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VW Tool 549
Posted: Sun Jun 10, 2012 11:37 am
Size: 1280x720   Views: 58
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VW Tool 549
Gary
Shim adjustment for output shaft


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VW Tool 473
Posted: Sun Jun 10, 2012 10:13 am
Size: 1280x720   Views: 46
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VW Tool 473
Gary
Thrust Piece
For pressing
- the oil seal out of the bearing cover (Type 1/Type 2),
- the outer race of the tapered roller bearing into the bearing cover (Type 1),
- the outer race of the tapered roller bearing out of the bearing cover (Type 1),
- the outer race of the tapered roller bearing out of the adjustment nut (Type 3),
- the oil seal into the bearing cover (Type 1 in conjunction with 472/2)

http://www.thesamba.com/vw/archives/manuals/tools/473_front.jpg


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VW Tool 3096/1
Posted: Sun Jun 10, 2012 10:09 am
Size: 1280x720   Views: 56
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VW Tool 3096/1
Gary
Unknown Purpose


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VW Tool 243T
Posted: Sun Jun 10, 2012 10:01 am
Size: 1280x720   Views: 45
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VW Tool 243T
Gary
Driver
For installing
- the inner ball bearing of the driven gear and shaft in the reduction gear case,
- the outer ball race of the inner front wheel bearing 72 mm diameter

http://www.thesamba.com/vw/archives/manuals/tools/243_front.jpg


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VW Tool 248/1 & 248/2
Posted: Sun Jun 10, 2012 9:59 am
Size: 1280x720   Views: 40
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VW Tool 248/1 & 248/2
Gary
Mandrel for Installing and Removing the Governor Oil Seal (automatic transmissions)
For driving in and out the oil seal of the governor
For driving out the oil control sleeve

http://www.thesamba.com/vw/archives/manuals/tools/248_front.jpg


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VW Tool 248/1 & 248/2
Posted: Sun Jun 10, 2012 9:59 am
Size: 1280x720   Views: 33
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VW Tool 248/1 & 248/2
Gary
Mandrel for Installing and Removing the Governor Oil Seal (automatic transmissions)
For driving in and out the oil seal of the governor
For driving out the oil control sleeve

http://www.thesamba.com/vw/archives/manuals/tools/248_front.jpg


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VW Tool 246
Posted: Sun Jun 10, 2012 9:57 am
Size: 1280x720   Views: 50
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VW Tool 246
Gary
No-Go Plug Gauge
For checking
- wear of starter shaft bush,
- wear of gland nut bush

http://www.thesamba.com/vw/archives/manuals/tools/246.jpg


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VW Tool 471
Posted: Sun Jun 10, 2012 7:57 am
Size: 1280x720   Views: 120
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VW Tool 471
Gary
Peening Tool for Ball Joints
For peening the ball joints in the torsion arms (Type 2)

http://www.thesamba.com/vw/archives/manuals/tools/471.jpg


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VW Tool 190
Posted: Sun Jun 10, 2012 7:55 am
Size: 1280x720   Views: 36
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VW Tool 190
Gary
Installing Tool for Crankshaft Seal
For installing the crankshaft seal in the crankshaft on the fan side (Type 4)

http://www.thesamba.com/vw/archives/manuals/tools/190.jpg


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VW Tool 511
Posted: Sun Jun 10, 2012 7:52 am
Size: 1280x720   Views: 52
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VW Tool 511
Gary
Thrust Pad (Bearing outer race/pinion)
For pulling in the large taper roller bearing outer race for the pinion together with VW 517 and VW 518

http://www.thesamba.com/vw/archives/manuals/tools/511.jpg


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VW Tool 510
Posted: Sun Jun 10, 2012 7:49 am
Size: 1280x720   Views: 28
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VW Tool 510
Gary
Thrust Pad (Bearing race/pinion and bearing/bearing cover)
For pulling in the small taper roller bearing outer race for the pinion in conjunction with VW 511 and VW 517
For pressing the ball bearing into the bearing cover

http://www.thesamba.com/vw/archives/manuals/tools/510_front.jpg


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Homemade crankshaft tool
Posted: Fri Jun 08, 2012 11:13 am
Size: 450x338   Views: 104
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Homemade crankshaft tool
APPLEGREENVW
Holds crankshaft in place on the engine stand.


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Homemade crankshaft tool
Posted: Fri Jun 08, 2012 11:13 am
Size: 450x338   Views: 78
Rating: Not rated
Homemade crankshaft tool
APPLEGREENVW
Holds crankshaft in place on the engine stand.


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Homemade crankshaft tool
Posted: Fri Jun 08, 2012 11:13 am
Size: 450x338   Views: 61
Rating: Not rated
Homemade crankshaft tool
APPLEGREENVW
Holds crankshaft in place on the engine stand.


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Crankshaft Holder
Posted: Thu Jun 07, 2012 3:51 pm
Size: 600x450   Views: 84
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Crankshaft Holder
Max Welton
Yeah, it's just a gland-nut.


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Tow Bar
Posted: Tue Jun 05, 2012 4:44 pm
Size: 1024x683   Views: 104
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Tow Bar
dc


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VW Tool 382/3 - Multi Part Tool
Posted: Tue Jun 05, 2012 3:35 pm
Size: 1280x720   Views: 146
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VW Tool 382/3 - Multi Part Tool
Gary
Ring Gear Adjusting Appliance (7 parts)(automatic transmission)
For adjusting the ring gear (Type 1)


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csp tool
Posted: Mon Jun 04, 2012 2:29 pm
Size: 450x338   Views: 150
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csp tool
APPLEGREENVW
engine case measuring tool. This is how the tool is use to check engine main bearing bores.


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VW Tool 2080
Posted: Sun Jun 03, 2012 5:03 pm
Size: 1281x1025   Views: 112
Rating: Not rated
VW Tool 2080
Gary
Sleeve - Installation of front crankshaft oil seal 5 - (pulley side). Also used in repairing 01a transmission.


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VW Tool 2080
Posted: Sun Jun 03, 2012 5:03 pm
Size: 1280x1025   Views: 40
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VW Tool 2080
Gary
Sleeve - Installation of front crankshaft oil seal 5 - (pulley side). Also used in repairing 01a transmission.


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VW Tool 3048
Posted: Sun Jun 03, 2012 5:00 pm
Size: 1280x720   Views: 40
Rating: Not rated
VW Tool 3048
Gary
Unknown


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VW Tool 549a
Posted: Sun Jun 03, 2012 4:58 pm
Size: 1280x720   Views: 46
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VW Tool 549a
Gary
Shim adjustment for output shaft


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VW Tool 244c
Posted: Sun Jun 03, 2012 4:55 pm
Size: 1280x720   Views: 45
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VW Tool 244c
Gary
Driving Sleeve
For installing the inner ball race of outer front wheel bearing

http://www.thesamba.com/vw/archives/manuals/tools/244c.jpg
http://www.thesamba.com/vw/archives/manuals/tools/244c_a.jpg


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VW Tool 4431
Posted: Sun Jun 03, 2012 1:50 pm
Size: 1280x720   Views: 56
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VW Tool 4431
Gary
Distance Bridge:
Center points distance 40mm Type 1 Automatic


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VW Tool 776
Posted: Sun Jun 03, 2012 1:46 pm
Size: 1280x720   Views: 38
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VW Tool 776
Gary
Retaining Bracket for Lower Torsion Arm, Type 3
For checking axial play of upper torsion arms


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VW Tool 776
Posted: Sun Jun 03, 2012 1:46 pm
Size: 1280x720   Views: 42
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VW Tool 776
Gary
Retaining Bracket for Lower Torsion Arm, Type 3
For checking axial play of upper torsion arms


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VW Tool 223a
Posted: Sun Jun 03, 2012 1:13 pm
Size: 1281x1025   Views: 117
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VW Tool 223a
Gary
Knuckle Pin Extractor
For removing the upper knuckle pin of VW Transporters, if VW 400 and corresponding tool set are not available

http://www.thesamba.com/vw/archives/manuals/tools/223a_front.jpg
http://www.thesamba.com/vw/archives/manuals/tools/223a_back.jpg


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VW Tool 273b
Posted: Sun Jun 03, 2012 12:51 pm
Size: 1280x720   Views: 67
Rating: Not rated
VW Tool 273b
Gary
Torsion Arm Bush Drift
For installing the torsion arm bushes in the front axle beams in VW Transporters

http://www.thesamba.com/vw/archives/manuals/tools/273b.jpg


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VW Tool 273a
Posted: Sun Jun 03, 2012 12:48 pm
Size: 1280x720   Views: 76
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VW Tool 273a
Gary
Torsion Arm Bush Drift
For installing the torsion arm bushes and needle bearings in front axle beams in VW Passenger Cars

http://www.thesamba.com/vw/archives/manuals/tools/273a.jpg


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VW Tool 4494
Posted: Sun Jun 03, 2012 12:36 pm
Size: 1280x1025   Views: 55
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VW Tool 4494
Gary
Puller to remove fuel injection pump drive gear; diesel.


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VW Tool 4494
Posted: Sun Jun 03, 2012 12:36 pm
Size: 1281x1025   Views: 43
Rating: Not rated
VW Tool 4494
Gary
Puller to remove fuel injection pump drive gear; diesel.


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VW Tool 4494
Posted: Sun Jun 03, 2012 12:36 pm
Size: 1281x1025   Views: 44
Rating: Not rated
VW Tool 4494
Gary
Puller to remove fuel injection pump drive gear; diesel.


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VW Tool 803
Posted: Sun Jun 03, 2012 12:28 pm
Size: 1280x720   Views: 35
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VW Tool 803
Gary
Oil Pump Removal Tool
Type 411


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VW Tool 803
Posted: Sun Jun 03, 2012 12:28 pm
Size: 1280x720   Views: 28
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VW Tool 803
Gary
Oil Pump Removal Tool
Type 411


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VW Tool 548
Posted: Sun Jun 03, 2012 12:21 pm
Size: 1024x769   Views: 85
Rating: Not rated
VW Tool 548
Gary
Clamping Piece
For measuring
- in conjunction with a torque gauge the frictional value (preload) of the output shaft bearing

http://www.thesamba.com/vw/archives/manuals/tools/548.jpg


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VW Tool 690
Posted: Sun Jun 03, 2012 12:15 pm
Size: 1280x720   Views: 80
Rating: Not rated
VW Tool 690
Gary
Installing Device for Type 2 Rear Axle Shaft Ball Bearing
For installing the upper outer bearing on the driven axle, reduction box

http://www.thesamba.com/vw/archives/manuals/local_manufacture/690a.jpg


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VW Tool 4489
Posted: Sun Jun 03, 2012 10:36 am
Size: 1280x720   Views: 51
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VW Tool 4489
Gary
For removing/installing the rear axle on Rabbit, Jetta, GTI, pickup, and Scirocco.


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