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  View original topic: Winston the Westy and the Router Hollows... Goto page Previous  1, 2
msinabottle Mon Jul 21, 2008 12:24 pm

A person doing the same drill (or is that, 'route?') asked for some more details, thought I'd share them.

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What we did was to cut a length of wood, about an inch in width, to a bit more than the diameter of the front (I have an '84) axle end cups, and round that on the ends, keeping the length correct. I bought a carbide downthrust router bit, wore a face shield and a shop apron, and just kept going around and around the central hole. I put the rim on a trash can to catch the shavings.

As I got more and more material out, I used the gauge to see if I was there yet, didn't stop until I could turn it around the hole. I did all four rims so I wouldn't have to worry about which went were. One mistake I hope you can avoid is that I didn't 'taper' the hole. The axle end cap tapers, so your hole can do the same, I made mine uniform to the end of the bore and in spots on two of the hubs went through the outer molding. I patched that successfully, but there was no need to do so.

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Rims and my repairs are holding up beautifully.

Best!



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