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  View original topic: Super high current latching relay
tundrawolf Fri Oct 16, 2009 3:56 pm

When I bought this Baja beetle, it had a rather large (6" diameter) "Big red button" that said "STOP".

It is located on the dash, next to the ignition switch.

I took the switch apart, and it looks like it has been melted from the inside out.

I was wondering, there's no such thing as a switch that could handle the entire load of the battery (Especially while cranking).

So I thought about it: What about a relay on the battery + side of the connection, that stops *all* current (Even cranking) that LATCHES, I could wire it to a low current "Big, red stop switch" that completely cuts all current from the vehicle.

I could have a switch somewhere that resets the relay.

Does anyone know of a latching relay rated high enough to be inline with the cranking circuit (500+ amps intermittent)?

Lotrat Fri Oct 16, 2009 4:26 pm

You want a battery contactor. Something like this?

http://www.evparts.com/prod-SL1314.htm



or

http://www.evparts.com/prod-SL2555.htm


tundrawolf Fri Oct 16, 2009 5:59 pm

That is right on the money!

Let me ask something else...

A "latching" relay is like every other relay, except that it only needs a voltage to its coil for a second, and then it "latches" shut. Reverse the polarity and it "Latches" back into the open state. Is there such a thing for a vehicle? Or, maybe something with a manual override?

baja5 Fri Oct 16, 2009 6:00 pm

tundrawolf wrote: When I bought this Baja beetle, it had a rather large (6" diameter) "Big red button" that said "STOP".

It is located on the dash, next to the ignition switch.

I took the switch apart, and it looks like it has been melted from the inside out.

I was wondering, there's no such thing as a switch that could handle the entire load of the battery (Especially while cranking).

So I thought about it: What about a relay on the battery + side of the connection, that stops *all* current (Even cranking) that LATCHES, I could wire it to a low current "Big, red stop switch" that completely cuts all current from the vehicle.

I could have a switch somewhere that resets the relay.

Does anyone know of a latching relay rated high enough to be inline with the cranking circuit (500+ amps intermittent)?

Dude, if your car is pulling 500 amps you have other problems, maybe that's why Big red Stop switch melted.

tundrawolf Fri Oct 16, 2009 6:20 pm

baja5 wrote: Dude, if your car is pulling 500 amps you have other problems, maybe that's why Big red Stop switch melted.

It only pulls 480 amps when I have the headlights on, and the wires inside glow bright red, maybe so I can see them? It also gets real hot in the cab when the wires are glowing (And smoking? Is that supposed to happen?)

Nicksan Fri Oct 16, 2009 6:24 pm

tundrawolf wrote: baja5 wrote: Dude, if your car is pulling 500 amps you have other problems, maybe that's why Big red Stop switch melted.

It only pulls 480 amps when I have the headlights on, and the wires inside glow bright red, maybe so I can see them? It also gets real hot in the cab when the wires are glowing (And smoking? Is that supposed to happen?)

I hope your kidding. :lol:

Dale M. Fri Oct 16, 2009 6:25 pm

Not sure why you even need a STOP button......... I though that was what a key or toggle switch was for....

Dale

57baja Fri Oct 16, 2009 6:26 pm

tundrawolf wrote: That is right on the money!

Let me ask something else...

A "latching" relay is like every other relay, except that it only needs a voltage to its coil for a second, and then it "latches" shut. Reverse the polarity and it "Latches" back into the open state. Is there such a thing for a vehicle? Or, maybe something with a manual override?

Yes. They are made by Intellitec and are used in RV's for disconnecting batteries while the RV is in storage so the batteries don't go dead. I have them at work. They're not cheap, but if you want one I can get one for you.

tundrawolf Fri Oct 16, 2009 7:09 pm

57baja wrote: tundrawolf wrote: That is right on the money!

Let me ask something else...

A "latching" relay is like every other relay, except that it only needs a voltage to its coil for a second, and then it "latches" shut. Reverse the polarity and it "Latches" back into the open state. Is there such a thing for a vehicle? Or, maybe something with a manual override?

Yes. They are made by Intellitec and are used in RV's for disconnecting batteries while the RV is in storage so the batteries don't go dead. I have them at work. They're not cheap, but if you want one I can get one for you.

Nicksan: totally kidding haha.

57, how much are we talking here?



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