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  View original topic: Why won't my new bumper fit on my bus?
bajorek Wed Oct 01, 2003 3:17 pm

When I bought my '76 Westy, it came with a new bumper. The bumper was primed and still in the package (green bag). I think the package even had '76 written on the outside.
I painted the bumper up real nice and pretty like, but when I went to put it on, the holes wouldn't line up. Should I drill new holes in my bumper brackets? Why wouldn't it fit?

Anyone want to buy it? lol, stupid thing. I ended up putting my old one back on. I'd rather have the new one on though.

JDawg Wed Oct 01, 2003 3:22 pm

How far off are the mounting holes?

bajorek Wed Oct 01, 2003 5:03 pm

1/2 to 1 inch off.

JDawg Wed Oct 01, 2003 5:23 pm

That's a big deviation. I thought the bumpers from 73 to 79 were the same. Maybe you have one that was made in Brazil or Mexico. I don't know if they're any different, but I'm sure someone here will.

Amskeptic Wed Oct 01, 2003 7:47 pm

It is no surprise that you discovered misalignment, the replacement bumpers have a reputation for sloppy tolerances. I recommend that you remove the brackets from the frame, install the brackets loosely to the bumper itself then re-install brackets to frame. There are two what 17mm? 19mm? bolts per side where they bolt up. You have a much better chance of wrestling the dang thing onto the frame than you do fighting the brackets onto the bumper, particularly if you have a nice paint job. My old bumper was clanged-in pretty good, with lots o'distortion to make my alignment job more challenging. A pipe wrench on the brackets can help you align those bolts to the frame, and no one will notice the teeth marks down there. Touch up the brackets when done.
Colin

ratwell Wed Oct 01, 2003 9:59 pm

In case anyone is looking for the bolts, the socket size is 17mm. The bolts are Mx10x1.5 and 22mm long.



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