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  View original topic: Type 3 Squareback Generator brushes sparks .. normal? video
Cone 15 Mon Nov 25, 2013 7:47 pm

hi,

today the Generator light came on and after driving 30 miles with the light on got home, a replaced the Generator brushes and the light came off, the issue is that the generator is making sparks against the new brushes, i don't know if this es normal or is part of braking inn the new brushes process,
i don't want to mess up my generator, what do you guys think is this normal y never took a look at it before so i have no idea is this is an issue.

here is a video:
https://www.youtube.com/watch?feature=player_detailpage&v=JSP3mjSPAno

thanks for the help

AL.

Tram Mon Nov 25, 2013 7:59 pm

sparky generators are normal- that means they are working.

Cone 15 Mon Nov 25, 2013 11:05 pm

do the sparks disappear with time or will they always be there?
i just never notice them before

Tram Mon Nov 25, 2013 11:45 pm

Cone 15 wrote: do the sparks disappear with time or will they always be there?
i just never notice them before

They'll always be there most likely- more so at revving speed than at idle.

KTPhil Tue Nov 26, 2013 9:15 am

You might smooth the commutator and make sure the gaps are filed clean. Gaps cause sparks, and a worn commutator will make a larger gap.


Cone 15 Tue Nov 26, 2013 5:01 pm

today i check the volts coming from the voltage regulator and they measure 14.3 at idle and 16.5 when i accelerate the engine, this means i damage the regulator when i kept on driving after the generator light came on,

ill change the regulator the day after tomorrow and see if the sparks go down a bit along with the voltage, i don't want fried my generator.

what do you guys think

Bobnotch Tue Nov 26, 2013 8:27 pm

Cone 15 wrote: today i check the volts coming from the voltage regulator and they measure 14.3 at idle and 16.5 when i accelerate the engine, this means i damage the regulator when i kept on driving after the generator light came on,

ill change the regulator the day after tomorrow and see if the sparks go down a bit along with the voltage, i don't want fried my generator.

what do you guys think

That's probably a good idea.

Danwvw Tue Nov 26, 2013 9:10 pm

Yeah those sparks are a little excessive but if it is making 16 volts then the regulator must also be bad and that may be causing the excessive sparks. You could just put in a new Bosch solid state voltage regulator and perhaps clean the commutator with some commutator stone. (I found some stone at the auto parts store for like a dollar, I think they are just calcium).
http://vwparts.aircooled.net/Bosch-Voltage-Regulator-12-Volt-Generator-Models-p/30-019.htm
http://www.amazon.com/Martindale-Carbon-Brush-Seating-Stone/dp/B008MNZXUO

One more thing, it may have boiled the water out of your battery too.



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