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CharlesSR Samba Member
Joined: February 05, 2005 Posts: 5
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Posted: Mon Dec 26, 2005 8:23 pm Post subject: Fuel line question |
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I am finding out that my fuel line is falling apart.
Can any one tell how much fuel line I need to buy and the size of the line
I want to do the whole car. I am runing duel carbs.
Thanks everyone |
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FASTBACKDON The other insensitive jerk like Neil

Joined: October 08, 2004 Posts: 3543 Location: TORRANCE CALIF
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Posted: Mon Dec 26, 2005 8:25 pm Post subject: |
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where are you from? all the VW stores have the fuel lines _________________ FUCK CANCER FUCK CANCER FUCK CANCER!!
Mom 25 months of standing up to Cancer R.I.P I miss you so much.
Buy my best friends stuff
http://www.thesamba.com/vw/classifieds/search.php?username=56TIMOTEO
(21:10:42) Jennepher: Russell is our proudest achievment. I feel like Samba created him from a little nugget of crap into a full blown adult. |
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CharlesSR Samba Member
Joined: February 05, 2005 Posts: 5
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Posted: Mon Dec 26, 2005 8:54 pm Post subject: |
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I'm not asking where too buy fuel lines I'm asking how much I need to buy.
I also heard that the type 1 fuel lines is a different size. |
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FASTBACKDON The other insensitive jerk like Neil

Joined: October 08, 2004 Posts: 3543 Location: TORRANCE CALIF
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Posted: Mon Dec 26, 2005 8:59 pm Post subject: |
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all the fuel line is the same size but they are the same _________________ FUCK CANCER FUCK CANCER FUCK CANCER!!
Mom 25 months of standing up to Cancer R.I.P I miss you so much.
Buy my best friends stuff
http://www.thesamba.com/vw/classifieds/search.php?username=56TIMOTEO
(21:10:42) Jennepher: Russell is our proudest achievment. I feel like Samba created him from a little nugget of crap into a full blown adult. |
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jaransonT3 Samba Member

Joined: January 01, 2005 Posts: 833 Location: Dearborn, MI
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Posted: Mon Dec 26, 2005 9:45 pm Post subject: |
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| FASTBACKDON wrote: | | all the fuel line is the same size but they are the same |
Actually, the Type 3 FI line is 7.5mm which is bigger than the Type 1 line. Even the 7.5mm is a little tight. The current recommendation is to use 5/16" regular fuel line. It is closer to 8mm and fits better with less stress on the line.
So depending on the year of your car, you might need the 5/16" stuff at the tank. Not sure about at the carbs themselves. Probably 1/4".
As for the length of line needed for a carbed car.
12" tank to tunnel
36" tunnel to metal line through engine tin
18" metal line to fuel pump
12" pump to "T"
12" "T" to LH carb
24" "T" to RH carb
so figure 10 feet of line. _________________ Later,
John Jaranson
'66 Square
'69 Square
'70-1 Fasty
http://www.carartbyjohn.com
http://mywebpages.comcast.net/jaransonT3/jaransonT3
http://www.carartbyjohn.com/Invasion2012/ |
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CharlesSR Samba Member
Joined: February 05, 2005 Posts: 5
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Posted: Mon Dec 26, 2005 10:11 pm Post subject: |
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Thank you John,(' ')
for the information. Thats what I needed to know.
Now I can get the right line size and length.
CharlesSR. |
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FASTBACKDON The other insensitive jerk like Neil

Joined: October 08, 2004 Posts: 3543 Location: TORRANCE CALIF
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Posted: Tue Dec 27, 2005 7:45 am Post subject: |
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oops I stand corrected but never worried much about the size I always just replace it the drive but cool info _________________ FUCK CANCER FUCK CANCER FUCK CANCER!!
Mom 25 months of standing up to Cancer R.I.P I miss you so much.
Buy my best friends stuff
http://www.thesamba.com/vw/classifieds/search.php?username=56TIMOTEO
(21:10:42) Jennepher: Russell is our proudest achievment. I feel like Samba created him from a little nugget of crap into a full blown adult. |
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Anniehum Samba Member

Joined: November 23, 2003 Posts: 1192 Location: Kingston, Washington
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Posted: Tue Dec 27, 2005 9:07 am Post subject: |
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| jaransonT3 wrote: | | FASTBACKDON wrote: | | all the fuel line is the same size but they are the same |
Actually, the Type 3 FI line is 7.5mm which is bigger than the Type 1 line. Even the 7.5mm is a little tight. The current recommendation is to use 5/16" regular fuel line. It is closer to 8mm and fits better with less stress on the line.
So depending on the year of your car, you might need the 5/16" stuff at the tank. Not sure about at the carbs themselves. Probably 1/4".
As for the length of line needed for a carbed car.
12" tank to tunnel
36" tunnel to metal line through engine tin
18" metal line to fuel pump
12" pump to "T"
12" "T" to LH carb
24" "T" to RH carb
so figure 10 feet of line. |
John is that the same for an FI car?
Thanks
Cheers _________________ Ho'oponopono |
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blankmange  Type 3 Darksider

Joined: July 17, 2004 Posts: 11642 Location: Bloßer Stahl-preapocalyptic MidCoast
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Posted: Tue Dec 27, 2005 9:25 am Post subject: |
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| Anniehum wrote: |
John is that the same for an FI car?
Thanks
Cheers |
an FI car requires about 20' feet of line and it must be able to withstand the fuel pressure required for FI.... _________________
| 19super73 wrote: | | You wouldn't understand intelligent humour even if it slapped you upside your SOS pad head. |
póg mo thóin
Certified DHS Technician
Samba Member # 24517 |
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jaransonT3 Samba Member

Joined: January 01, 2005 Posts: 833 Location: Dearborn, MI
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Posted: Tue Dec 27, 2005 9:58 am Post subject: |
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| blankmange wrote: | | Anniehum wrote: |
John is that the same for an FI car?
Thanks
Cheers |
an FI car requires about 20' feet of line and it must be able to withstand the fuel pressure required for FI.... |
Blank is right. You need close to 20 feet for an FI car. You have return lines and fuel loops and stuff. But you only need to buy standard fuel line not the special FI stuff that they sell at your FLAPS. The current FI stuff is for modern FI systems that run 70-90+ psi. The Type 3 DJET only runs 28-32 psi and the standard fuel hose at your FLAPS is plaenty sufficient for that. I think it has a rated burst strength of 60 psi or something like that and there is a considerable factor of safety on the "rated" bust strength.
Russ can gives us all the details.
Don't spend money on unnecessary FI rated hose. Way overkill. _________________ Later,
John Jaranson
'66 Square
'69 Square
'70-1 Fasty
http://www.carartbyjohn.com
http://mywebpages.comcast.net/jaransonT3/jaransonT3
http://www.carartbyjohn.com/Invasion2012/ |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25689 Location: Central Iowa
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Posted: Tue Dec 27, 2005 4:47 pm Post subject: |
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| jaransonT3 wrote: |
Blank is right. You need close to 20 feet for an FI car. You have return lines and fuel loops and stuff. But you only need to buy standard fuel line not the special FI stuff that they sell at your FLAPS. The current FI stuff is for modern FI systems that run 70-90+ psi. The Type 3 DJET only runs 28-32 psi and the standard fuel hose at your FLAPS is plaenty sufficient for that. I think it has a rated burst strength of 60 psi or something like that and there is a considerable factor of safety on the "rated" bust strength.
Russ can gives us all the details.
Don't spend money on unnecessary FI rated hose. Way overkill. |
I have burst tested Standard 1 ply fuel line that is rated for 250 psi. It went to close to 600 psi before it failed. What they are selling for FI hose now days is 2 ply and not the standard 1 ply.
As John says, our systems are only 28-32 psi max. and if there is a pinched return hose, maybe 60 psi before the pump stalls.
The highest fuel pressure on a production car that I know of today, is a Ford at 63 psi. There is one regulator made for a special ricer hotrod package for the NEON, that goes to 75 psi. but we only make about 200 of those a year, and they are expensive, since we have to make them by hand, as our automated calibration machines will only go to about 65 psi. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
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FergU Samba Member

Joined: August 07, 2011 Posts: 242 Location: Huntsville, AL
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Posted: Tue Dec 06, 2011 6:13 pm Post subject: |
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| jaransonT3 wrote: |
As for the length of line needed for a carbed car.
12" tank to tunnel
36" tunnel to metal line through engine tin
18" metal line to fuel pump
12" pump to "T"
12" "T" to LH carb
24" "T" to RH carb
so figure 10 feet of line. |
I know this is an OLD thread, but hey I searched.
Does anyone have these sectional lengths for FI cars? _________________ 1963 Type 14 - Karmann Ghia "Sadie"
1972 Type 3 - Squareback "Joseph" (Restoration Progress - http://jpdproject.wordpress.com/)
1974 Type 1 - Std Sun Bug "Prudence" (Restoration Progress - http://prudenceproject.wordpress.com/)
2011 Type 7L - Touareg |
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Anniehum Samba Member

Joined: November 23, 2003 Posts: 1192 Location: Kingston, Washington
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Posted: Wed Dec 07, 2011 1:04 am Post subject: |
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| blankmange wrote: | | Anniehum wrote: |
John is that the same for an FI car?
Thanks
Cheers |
an FI car requires about 20' feet of line and it must be able to withstand the fuel pressure required for FI.... |
_________________ Ho'oponopono |
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Bobnotch Samba Member

Joined: July 06, 2003 Posts: 10627 Location: Kimball, Mi
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Posted: Wed Dec 07, 2011 6:06 am Post subject: |
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| FergU wrote: | | jaransonT3 wrote: |
As for the length of line needed for a carbed car.
12" tank to tunnel
36" tunnel to metal line through engine tin
18" metal line to fuel pump
12" pump to "T"
12" "T" to LH carb
24" "T" to RH carb
so figure 10 feet of line. |
I know this is an OLD thread, but hey I searched.
Does anyone have these sectional lengths for FI cars? |
No, most of us either buy a 20 ft piece, or a 25 ft roll, and make up our own lengths. This is because not everyone is running the same fuel pump, or has their hoses laid out the same.
Nice to see you're still around Annie. How's Savana running these days? _________________ Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here; http://www.thesamba.com/vw/forum/viewtopic.php?t=240540 -tear down
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120 |
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Anniehum Samba Member

Joined: November 23, 2003 Posts: 1192 Location: Kingston, Washington
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Posted: Wed Dec 07, 2011 11:17 am Post subject: |
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I am still her Mom... along with a 66 Rivi, 74 type 4 and the half back still in process... Savanna is running great except for a rear axle that I need to swap out other than that life in my VW world is awesome... I am in Maui right now and driving a 67 Squareback... Oh and I was just gifted a Wolfe Pack Member Memorial bumper sticker from Drag'in Ink...
Aloha _________________ Ho'oponopono |
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Kadin Samba Member
Joined: March 08, 2012 Posts: 72
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Posted: Sun Apr 01, 2012 10:32 am Post subject: |
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Sorry for bringing back a really old thread but....
It was said earlier in this thread "The current recommendation is to use 5/16" regular fuel line". Is this still true or would you guys recommend a different size fuel line? Also, will I be ok buying 20-25 feet of this size line or am I going to need any other sizes? |
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Bobnotch Samba Member

Joined: July 06, 2003 Posts: 10627 Location: Kimball, Mi
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Posted: Sun Apr 01, 2012 12:29 pm Post subject: |
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| Kadin wrote: | Sorry for bringing back a really old thread but....
It was said earlier in this thread "The current recommendation is to use 5/16" regular fuel line". Is this still true or would you guys recommend a different size fuel line? Also, will I be ok buying 20-25 feet of this size line or am I going to need any other sizes? |
Yes to both. Use the stand 5/16ths fuel hose, and get 20 to 25 feet of it. Also, try and find the FI style hose clamps, as they don't cut into the hose. If I remember right, you need 35 to 38 hose clamps. _________________ Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here; http://www.thesamba.com/vw/forum/viewtopic.php?t=240540 -tear down
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120 |
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