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honky
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PostPosted: Thu Nov 02, 2006 7:26 am    Post subject: hinge Pins Reply with quote

I need to drill out and replace a couple of door hinge pins. Can anyone tell me what size the pins are and what size drill bit to use. ever see a write up on this here or anywhere.
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alg
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PostPosted: Thu Nov 02, 2006 7:51 am    Post subject: Reply with quote

there are a few threads here in the forum about this topic.
One of them in the last 2 or 3 months mentioned the pin sizes and a few clever items you can find at your home store that will work in a pinch.
Do some more searching in the forum and you should find the info.
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markie61
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PostPosted: Thu Nov 02, 2006 8:19 am    Post subject: Reply with quote

alg wrote:
Do some more searching in the forum and you should find the info.


Best and most recent http://www.thesamba.com/vw/forum/viewtopic.php?t=193630
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germansupplyscott
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PostPosted: Thu Nov 02, 2006 1:28 pm    Post subject: Reply with quote

i would not drill them - you will ruin the hinges. the pins are very hard.

they will press out. when i did this i used a sturdy large vice. support the hinge with a deep socket over the pin and use a very short drift - i think i used a short screwdriver bit - to do the pressing. the pin will get pressed into the socket. after it is mostly out you can drift it put the rest of the way. use a lot of heat - a small blowtorch will do.
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Ferretkona
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PostPosted: Thu Nov 02, 2006 3:57 pm    Post subject: Reply with quote

If you can wait, I would order some new pins from The Thing Shop and use the new pin to drift out the old.
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Bobnotch
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PostPosted: Thu Nov 02, 2006 6:05 pm    Post subject: Re: hinge Pins Reply with quote

honky wrote:
I need to drill out and replace a couple of door hinge pins. Can anyone tell me what size the pins are and what size drill bit to use. ever see a write up on this here or anywhere.


I wouldn't drill them out either. I used a torch to warm the hinge area up (only burnt the paint on that part), and used a drift punch to knock it out of the hinge. I then used a 6mm reamer to clean up the pin part after it cooled. I think the stock pin size is actually 5mm in diameter. I hope this helps.
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honky
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PostPosted: Thu Nov 02, 2006 7:44 pm    Post subject: Hinge Reply with quote

did you have to knock out the pin stuck on the hinge that is welded to the car ?
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Ferretkona
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PostPosted: Thu Nov 02, 2006 11:20 pm    Post subject: Re: Hinge Reply with quote

honky wrote:
did you have to knock out the pin stuck on the hinge that is welded to the car ?


The pin and the hinge are not welded to anything.

The door hinge is mounted with machine screws.
The door hinge pin is merely pressed in.
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kubelmann
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PostPosted: Fri Nov 03, 2006 6:06 am    Post subject: Reply with quote

I have an "ample" supply of door hinges available... K-mann
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