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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Sun Nov 22, 2009 3:22 pm Post subject: Rough idle at cold start |
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| I have a 1969 FI fastback and at a cold start it idles real low and rough and sounds like it almost wants to die, but after a minute or so when it is warmed up it will start to idle perfectly. It has new plugs, wires, points, fuel lines, fuel pump, and injector. Any ideas? Thanks. |
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blankmange  Type 3 Darksider

Joined: July 17, 2004 Posts: 11628 Location: Bloßer Stahl-preapocalyptic MidCoast
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Posted: Sun Nov 22, 2009 3:23 pm Post subject: |
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vacuum leak... _________________
| 19super73 wrote: | | You wouldn't understand intelligent humour even if it slapped you upside your SOS pad head. |
póg mo thóin
Certified DHS Technician
Samba Member # 24517 |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25689 Location: Central Iowa
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Posted: Sun Nov 22, 2009 3:37 pm Post subject: |
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Or AAR is not opening when cold. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Sun Nov 22, 2009 10:15 pm Post subject: |
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| Russ Wolfe wrote: | | Or AAR is not opening when cold. | Well after doing a lot more research i do think that the aux air regulator is stuck shut, so tommorrow i will try to see if i can take it out and get it working. Thanks |
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KTPhil Samba Member

Joined: April 06, 2006 Posts: 15804 Location: SoCal
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Posted: Sun Nov 22, 2009 11:26 pm Post subject: |
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Take it out, clean it, and then adjust it.
I actually tweaked it a little more open from this adjustment to improve the cold idle a bit. I made sure it was closed after about 5 minutes or less. Most of them actually bleed a bit of air even when "closed" but that is easily compensated for with the regular idle screw. |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Mon Nov 30, 2009 7:56 am Post subject: |
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| Ok, so over the weekend i took out the AAR, I adjusted and clean it. Now it idles high and good like it should for about 10 seconds after you start it, then the idle goes down and is just a little rough before it smooths out. What else might it be? The AAR does stop sucking after about 10 minutes or once the motor is warm, so i dont think there is anything wrong with it. Any more ideas? |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 4934 Location: Des moines Iowa
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Posted: Mon Nov 30, 2009 8:20 am Post subject: |
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You still have a vacuum leak somewhere. In reality...the AAR when all is perfectly adjusted ....does not cause a high idle. Without the AAR as a extra source of air to mix with the overly rich fuel mixture at idle/start-up....the car generally will not idle at all unless the outside temperature is fairly high.
Its designed to cause the engine to idle at the normal idle speed with no troubles. Because of the range of adjustment of baseline fuel mixture that was common from the factory...and the condition and differences of the engines.....it may in some cases cause an idle just "slightly"higher than spec.
I mean like maybe 100 rpm or so.
In any case...its not fast enough in reponse time to have any effect over 10 seconds time. 5-8 minutes in more standard due to oil temperature.
Either a vacuum leak in an oily or fast heating area that seals up quick...like at the runner to head joint.....or an excess of fuel in the ports due to leaking injectors is usually the cause of what you are seeing. RAy |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Mon Nov 30, 2009 11:58 am Post subject: |
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| raygreenwood wrote: | You still have a vacuum leak somewhere. In reality...the AAR when all is perfectly adjusted ....does not cause a high idle. Without the AAR as a extra source of air to mix with the overly rich fuel mixture at idle/start-up....the car generally will not idle at all unless the outside temperature is fairly high.
Its designed to cause the engine to idle at the normal idle speed with no troubles. Because of the range of adjustment of baseline fuel mixture that was common from the factory...and the condition and differences of the engines.....it may in some cases cause an idle just "slightly"higher than spec.
I mean like maybe 100 rpm or so.
In any case...its not fast enough in reponse time to have any effect over 10 seconds time. 5-8 minutes in more standard due to oil temperature.
Either a vacuum leak in an oily or fast heating area that seals up quick...like at the runner to head joint.....or an excess of fuel in the ports due to leaking injectors is usually the cause of what you are seeing. RAy | I definitly think i have a vacuum leak somewhere. After starting and driving for a minute or so like at a stop light i can hear the idle wandering up and down a lot. Once it is totally warmed up after driving for five minutes or so it idles perfectly. It did not leak though before i adjusted the AAR. After adjusting it and putting it back in i replaced both vacuum lines that attach to the AAR and it didnt help. Also the gasket between the AAR and the engine appeared to be in good shape, so i dont really know where the leak is coming from. Any more ideas? Thanks again. |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Tue Dec 01, 2009 7:09 pm Post subject: |
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| I have heard that you can spray a little starting fluid on spots where you think you might have a vacuum leak and the engine will rev a little and thats how you will know if you have a leak. Has anyone tried this? Thanks again. |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25689 Location: Central Iowa
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Posted: Tue Dec 01, 2009 9:37 pm Post subject: |
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I would not use starting fluid. Too flammable. I have used carb cleaner, Brake clean, WD40, and propane. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Tue Dec 01, 2009 9:46 pm Post subject: |
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| Russ Wolfe wrote: | | I would not use starting fluid. Too flammable. I have used carb cleaner, Brake clean, WD40, and propane. | Thanks ill give it a try. Just wanted to make sure that way would actually work. |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Fri Dec 04, 2009 4:34 pm Post subject: |
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| I still cant find the vacuum leak. Are there any common places where it leaks that i should check? Its really annoying having it rev up and down up and down at a stoplight like it is. |
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Bobnotch Samba Member

Joined: July 06, 2003 Posts: 10612 Location: Kimball, Mi
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Posted: Sat Dec 05, 2009 11:11 am Post subject: |
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| volksjunky41 wrote: |
I definitly think i have a vacuum leak somewhere. After starting and driving for a minute or so like at a stop light i can hear the idle wandering up and down a lot. Once it is totally warmed up after driving for five minutes or so it idles perfectly. |
This actually sounds kinda normal. The AAR has to warm up, so it's a controlled vacuum leak. Where is your idle speed set at. If it's above 1000 rpms, then you're too high, and need to knock it down to 850 to 900 rpms. The ECU is taking readings from various points, and is adjusting the fuel mixture. This can cause the idle speed to increase just enough that it might be reaching the 1200 rpm point that the ECU shuts off the fuel to the engine IF your idle speed is set too high. You mention everything is fine after 5 minutes, so it's definitely a cold start up issue, and being a 69 might not actually have the cold start injector system in place (feeding extra fuel to the engine). My 71 acts like this a little (rpms are about 100 higher than after warm up, and the AAR closes), until it gets warmed up, but then I've got the cold start injector system unplugged and not used. If your 69 has the cold start system installed, then this could be part of your problem, as it's injecting more fuel that is laying in the IAD (Intake Air Distributor), and not yet burned off.
As for common places for an air leak go, the front plate on the IAD is 1, the hoses that join the runners to the IAD are 2, and the runners to the heads are 3, since you've already checked the AAR (4). Anther place that air can enter is thru the throttle shaft as it's just steel wearing on aluminum (no bushings). I hope this helps. _________________ Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here; http://www.thesamba.com/vw/forum/viewtopic.php?t=240540 -tear down
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120 |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Tue Dec 08, 2009 4:14 pm Post subject: |
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So yesterday while tinkering with the AAR i dropped the and lost the tiny screw that holds its adjustment, so now i cant get it to hold an adjustment. I called a wrecking yard from my area and they say they have a '71, and 72' type 3. Would an AAR from these work. I think there was more wrong with my AAR than worth fixing when i could just get another one and hope it works. Also i am well do for a valve adjustment, do you think any of my problems could be solved by doing so? And also my dad doesnt seem to think that the fluctuating idle is a vacuum leak so...? Any more ideas? Thanks |
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KTPhil Samba Member

Joined: April 06, 2006 Posts: 15804 Location: SoCal
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Posted: Tue Dec 08, 2009 5:01 pm Post subject: |
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Cold start injector only comes on when it is REALLY cold and then only while cranking.
All mechanical AARs for VWs are the same; any of them will work. Automatic tranny style (electric) can be made to work, too.
How familiar is your dad with the D-Jetronic system specifically? Unless he is very familiar, you should politely ignore his advice and stick with the folks here. It is so simple it becomes non-intuitive for someone who knows the more modern and complex systems! Things like "vacuum leaks causing richness" drive those new to D-Jet nuts! |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Tue Dec 08, 2009 5:14 pm Post subject: |
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| KTPhil wrote: | Cold start injector only comes on when it is REALLY cold and then only while cranking.
All mechanical AARs for VWs are the same; any of them will work. Automatic tranny style (electric) can be made to work, too.
How familiar is your dad with the D-Jetronic system specifically? Unless he is very familiar, you should politely ignore his advice and stick with the folks here. It is so simple it becomes non-intuitive for someone who knows the more modern and complex systems! Things like "vacuum leaks causing richness" drive those new to D-Jet nuts! | Does the 69' have the cold start injector? It was 12 degrees F when i left for school here in washington brrrrrr. My dad has had many ac vw but is by no means a fi expert. I do have a 77 bus parts car, so the AAR from that should work, or is that an electric AAR? |
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KTPhil Samba Member

Joined: April 06, 2006 Posts: 15804 Location: SoCal
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Posted: Tue Dec 08, 2009 9:29 pm Post subject: |
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Early cars lacked the cold start injector, but it was available as a retrofit. Again, though, it has nothing to do with idle, only cranking. Activation temps varied from 5F to 50F.
It is wired to the starter (terminal 50), which is why plugging it into the wrong terminal at the solenoid can make it run rich, since it then injects when cold and running, not just cranking. |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Sat Dec 12, 2009 5:18 pm Post subject: |
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Today i went to a wrecking yard and got an AAR off a '72 squareback. It is exactly the same except it fastened to the engine a little different. Before, my '69 had an electrical plug on the end of a bolt that threaded in to hold one side of the aar on and just a nut on the other. This aar from the '72 was just two nuts no electrical plug. Of course my bolt with the electrical plug broke , so now i just have it with a bolt on one side and a nut on the other. It works ok but is still a little rough until it warms up. So does that mean my '69 had an electrical AAR and the '72 had a mecahnical? Because it seems like it should be the other way around. Thanks. Oh and there seems to be no more vacuum leak, the idle does not wander.  |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25689 Location: Central Iowa
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Posted: Sat Dec 12, 2009 5:26 pm Post subject: |
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That bolt with the electrical plug is you oil temp sensor.
You should have that plugged in.
In the 72, they moved it to the air intake distributor.
The AAR is the same. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
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RyanRodman Samba Member

Joined: February 07, 2009 Posts: 442 Location: Gig Harbor, Wa
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Posted: Sat Dec 12, 2009 5:29 pm Post subject: |
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| Russ Wolfe wrote: | That bolt with the electrical plug is you oil temp sensor.
You should have that plugged in.
In the 72, they moved it to the air intake distributor.
The AAR is the same. | So if the AAR is good and there is no vacuum leaks what else might be causing the low idle. |
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