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My little go-go Class 11
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DocWible
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PostPosted: Mon Feb 20, 2012 11:26 am    Post subject: Reply with quote

Just a curiosity question, how much extra weight do you think the bed liner paint added to the car? It would seem to me that the bed liner would be heavier than regular paint, but mayben its not... Question
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biblethumpncop
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PostPosted: Mon Feb 20, 2012 12:13 pm    Post subject: Reply with quote

The whole kit probably weighed about 25 lbs in kit form.
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Copernicus
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PostPosted: Mon Feb 20, 2012 12:38 pm    Post subject: Reply with quote

I used herculiner. Probably weighed about the same. Most things you here about it adding a lot if weight is untrue
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DocWible
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PostPosted: Mon Feb 20, 2012 12:51 pm    Post subject: Reply with quote

Interesting, I guess in the ends its still just paint. Thanks for the info.
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biblethumpncop
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PostPosted: Mon Feb 20, 2012 10:02 pm    Post subject: Reply with quote

Its getting closer...
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vwboat
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PostPosted: Tue Feb 21, 2012 8:01 am    Post subject: engine endplay Reply with quote

BTC,

I think you are going to have your engine back in before me. I have mine back togather and was checking endplay while getting ready to put in main seal and found that my endplay was way way off. Think I need to tear it back down and split case and do a total rebuild. Didn't check endplay before I did the heads and p@c, my bad.

case may need machine work or may be junk, I will know when I get it apart.

Dirtjunkie, know a good machine shop?

John
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Dirt Junkie
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PostPosted: Tue Feb 21, 2012 9:37 am    Post subject: Reply with quote

European Machine is the best in town.
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vwboat
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PostPosted: Tue Feb 21, 2012 8:00 pm    Post subject: endplay Reply with quote

Thanks Dirt Junkie for the info. I will tear my engine down and see what's inside and go from there.

John
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biblethumpncop
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PostPosted: Tue Feb 28, 2012 9:10 pm    Post subject: Reply with quote

Looking good Eric!

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pafree
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PostPosted: Tue Feb 28, 2012 9:22 pm    Post subject: Reply with quote

that engine is going to look and sound good in your car.
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auslander
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PostPosted: Wed Feb 29, 2012 8:50 am    Post subject: Reply with quote

Coming along nicely Very Happy Very Happy Very Happy
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biblethumpncop
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PostPosted: Sun Mar 11, 2012 9:55 am    Post subject: Reply with quote

There were a few set backs, but I hope it will be back on yhe road today. I picked up some KYB shocks for the front as my last outing blew the front shocks and ripped the ball joint boots. I'll need to do something aboit those later.

I have been contemplating how to seal the engine since I have a 3" body lift. I saw Earthquake cut his metal seal groove off and welded on a 3" extension. I wonder if I could find 3" of rubber and somehow affix it to the factory style seal? Maybe a roll of 3" flexible fender flare that I attach to the tin, upwards and run the engine seal from the body to meet it? I like this idea but wonder how they would withstand heat from the engine compartment. http://www.jcwhitney.com/rubber-fender-extensions-fender-flares/p2008750.jcwx?filterid=j1

Another thought I have is forgoing the seal and looking for another method of preventing heat from building in my engine. Perhaps keeping the decklid off? Using decklid standoffs? Modifying my stock decklid so that much of the sheet metal is replaced with expanded metal like my running boards?
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dirtkeeper
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PostPosted: Sun Mar 11, 2012 11:17 am    Post subject: Reply with quote

biblethumpncop wrote:
There were a few set backs, but I hope it will be back on yhe road today. I picked up some KYB shocks for the front as my last outing blew the front shocks and ripped the ball joint boots. I'll need to do something aboit those later.

I have been contemplating how to seal the engine since I have a 3" body lift. I saw Earthquake cut his metal seal groove off and welded on a 3" extension. I wonder if I could find 3" of rubber and somehow affix it to the factory style seal? Maybe a roll of 3" flexible fender flare that I attach to the tin, upwards and run the engine seal from the body to meet it? I like this idea but wonder how they would withstand heat from the engine compartment. http://www.jcwhitney.com/rubber-fender-extensions-fender-flares/p2008750.jcwx?filterid=j1

Another thought I have is forgoing the seal and looking for another method of preventing heat from building in my engine. Perhaps keeping the decklid off? Using decklid standoffs? Modifying my stock decklid so that much of the sheet metal is replaced with expanded metal like my running boards?


currently on mine i did cut out the ledge and lip and lowered the stock seal. this is nice because it also helps in that the spark plug access isnt blocked by that sheet metal in the stock location with the 3 " lift. tedious little job but worth it. Originally what i had for many years was i attached a piece of metal on the edges of the tin at the outer edge on the sides that came up and met the engine rubber seal, around the front i had a piece of some 1/2 " by 2" or so rubber that stood vertical and flexed around the curved front of the compartment. Not sure where i got that rubber but it came off a tire ??maybe or something else i found lying around at the time. This set up sealed well but i am happy that i lowered the whole seal location for the spark plug access. Another method may be to use the stock seal on the compartment and then screw an additional stock seal onto the engine tin, but the seals do get dried out and deformed and may not seal permanently.

As far as cooling you should be ok . I have a larger engine and i have over heat issues only hot days because i need to get an engine lid that has the vent s in it or use standoffs. This would help with your cooling too if you need it. I have also considered doing screened hole behind the license plate. I really like the looks of the non vented hood.
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biblethumpncop
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PostPosted: Tue Mar 13, 2012 7:46 am    Post subject: Reply with quote

Thanks Earthquake.

She's alive! Smooth and 50% more power than the little 1385. What a difference in power. Imagine addind 15-20 hp on your engine. Thats what I did by switching engines. The Tri Mill muffler has a deep, throaty sound.
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AZ-BUG
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PostPosted: Wed Mar 14, 2012 7:17 pm    Post subject: Reply with quote

Sweet! Sounds like someone is enjoying his "new" ride!
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vwboat
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PostPosted: Fri Mar 16, 2012 8:06 am    Post subject: tight rod journal Reply with quote

BTC,

All parts back from shop. Starting to set up crank. all new bearings(rod and main and cam) everything is standard size. One of the rods doesn't seem right on the crank. The rod seems to tight on any journal, all other rods fit good on any journal.Checked rod bearings and they are standard size and the rod checks out ok as far as being round. put rod on journal and torked it to spec and it seems better but still really tight on journal. Have to think about this for awhile. Crank was polished while in the shop.

Good to hear your engine is running GREAT, hope mine will be OK.

John
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biblethumpncop
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PostPosted: Sat Mar 17, 2012 1:36 pm    Post subject: Reply with quote

I hooked up the fresh air hoses and heater tubes, then miunted the front KYB shocks. I filled up with 87 octane, which is cool because I had to run 91 octane with the 1385cc engine. I am trying to put some miles on it this weekend so I can break it in and drain oil/adjust valves.

The carb's choke isn't working right, so that will get worked on this week.
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biblethumpncop
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PostPosted: Sun Mar 18, 2012 10:21 am    Post subject: Reply with quote

Changed the oil and adjusted valves. I'm fabricating an engine seal extension using a firehose. I have a 3" gap because of the body lift. I figure the firehose should withstand the engine compartment temps, and be flexible enough to allow some room to change the spark plugs.
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dirtkeeper
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PostPosted: Sun Mar 18, 2012 11:10 am    Post subject: Reply with quote

biblethumpncop wrote:
Changed the oil and adjusted valves. I'm fabricating an engine seal extension using a firehose. I have a 3" gap because of the body lift. I figure the firehose should withstand the engine compartment temps, and be flexible enough to allow some room to change the spark plugs.


good idea Idea
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biblethumpncop
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PostPosted: Sun Mar 18, 2012 5:45 pm    Post subject: Reply with quote

dirtkeeper wrote:
biblethumpncop wrote:
Changed the oil and adjusted valves. I'm fabricating an engine seal extension using a firehose. I have a 3" gap because of the body lift. I figure the firehose should withstand the engine compartment temps, and be flexible enough to allow some room to change the spark plugs.


good idea Idea


Yep, the firehose worked. I used a nut/bolt every 4" to hold the firehose to the rubber seal. Then I drilled holes in my tin and mounted the firehose to it. I may look for an adhesive/contact cement that will seal the two rubber items together in the spaces between each bolt.
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1973 Bugeye Baja
My current project with my teenage son, Ryan.
http://www.thesamba.com/vw/forum/viewtopic.php?t=537929
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