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VDO fuel guage
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Dave3d
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PostPosted: Tue Feb 21, 2012 7:04 pm    Post subject: VDO fuel guage Reply with quote

Hello everyone.

I had replaced all of my fuel guage components at one time.
The fuel guage (stock) worked for about 2 months, and then will only read full or empty, and now only reads full when I fill up, and will read empty 10-20 minutes later.

So, I want to bypass the wiggler (replaced 2x, and it just keeps going bad), and use a vdo fuel gauge.

I have been looking on cip1, and am a bit confused about which one to get.
There is the 0-90 ohm.
There is the 10-180 ohm.
There is the 33amp.
There is the 60amp.
Which one should I get for a stock setup?

Thanks.
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cletus_zuber
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PostPosted: Tue Feb 21, 2012 7:19 pm    Post subject: Reply with quote

Try these places before you get too crazy about throwing parts at it

http://www.nls.net/mp/volks/htm/fuel_ga.htm

http://www.midsouthvw.com/TechTips/tech_tip_FuelGauge.htm
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Dave3d
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PostPosted: Tue Feb 21, 2012 7:31 pm    Post subject: Reply with quote

Thanks for the reply.
I actually do know about the senders and the vibrator (I call it wiggler, lol).

I am tired of having to constantly mess with the whole setup.
I already have a 3-hole gauge cluster setup.
And, I am going to be putting in a volt and ammeter anyway.
So, the third hole will be the fuel gauge.

I found this:
http://www2.cip1.com/ProductDetails.asp?ProductCode=VDO-301-020

Which says it is fore the oem sender.
I just have to remember if it is an oem sender I bought way back when, or an aftermarket.
Sigh.
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'69Custom
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PostPosted: Wed Feb 22, 2012 1:34 pm    Post subject: Reply with quote

Keep in mind that even if it is claims it is for an OEM sending unit, that doesn't mean it will read correctly unless the sending arm is able to pivot with the corresponding ohm range your new gauge requires to function properly.

I have a digital reproduction of the old Dehne gauge. It's nice and works well, despite the loss of the very convenient vibrator unit. However, even though they are allegedly compatible with stock sending units, it has never been possible with mine to adjust the arm in a way that gives the right swing action to meet the ohms range inside the tank. As a result, it isn't as accurate as it should be.

Have you checked for proper grounding on your current set up? I remember a thread here way back that broke down symptoms and cures for this. I believe yours was covered.
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tham64 wrote:
Why tune a big round again and again????? For me.... 1 hour will solve the case Cool
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Dave3d
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PostPosted: Wed Feb 22, 2012 10:48 pm    Post subject: Reply with quote

Well, I ordered the guage anyway, along with the ammeter and voltmeter.

I have to take the whole front end off the car (baja 1 piece) to even get to the wiring, so cant check the grounding or anything else until I get the front off.

I need to do all those gauges, plus the cig lighter, so will just wait to do them all at once.

I hope it works.
If it even goes between the empty and full, I will be able to get used to where its landing, and hopefully know when to fill up.
At least it wouldnt read empty 95% of the time.
Smile
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glutamodo Premium Member
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PostPosted: Thu Feb 23, 2012 6:31 am    Post subject: Reply with quote

Dave3d wrote:
I found this:
http://www2.cip1.com/ProductDetails.asp?ProductCode=VDO-301-020
Which says it is fore the oem sender.
..


Hmm, well you might want to read this - I have a thread going about the old mechanical gauges I'd used in my old 62, but I later appended a couple of entries regaring the 68/later style setup I have in my Baja. Rather than repeat myself, I'll give you this link which should take you right to where I started to talk about the VDO 301-020 gauge and a stock tank sending unit.

http://www.thesamba.com/vw/forum/viewtopic.php?t=231562&start=28

-Andy
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'69Custom
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PostPosted: Thu Feb 23, 2012 3:43 pm    Post subject: Reply with quote

Here's the common test to narrow down your problem:

"to test your setup, ground your gauge wire to the metal fuel tank, if your gauge needle pegs full... then the gauge and wiring are working correct... its your sender that is bad and needs replacement."
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#2gunfire F-U-M-P!
~"I thought I was wrong once, but I was mistaken." ~The Boss
Please excuse any typos as my iPhone doesn't speak English very well. 
tham64 wrote:
Why tune a big round again and again????? For me.... 1 hour will solve the case Cool
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Dave3d
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PostPosted: Fri Feb 24, 2012 5:26 pm    Post subject: Reply with quote

Yeah, I think I jumped the gun on getting the vdo gas gauge.
I just took out the whole spedo assemble, and noticed that one of the screws on the wiggler was loose.
Sad
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cletus_zuber
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PostPosted: Fri Feb 24, 2012 6:09 pm    Post subject: Reply with quote

Dave3d wrote:
and noticed that one of the screws on the wiggler was loose.
Sad


Razz Happened to me! Live and learn!
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'69Custom
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PostPosted: Fri Feb 24, 2012 7:38 pm    Post subject: Reply with quote

These cars define learning experience, more than any other, it seems. We can do out homework, ask questions and feel as if we are walking into something educated and prepared, but it doesn't always work out that way.
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~"I thought I was wrong once, but I was mistaken." ~The Boss
Please excuse any typos as my iPhone doesn't speak English very well. 
tham64 wrote:
Why tune a big round again and again????? For me.... 1 hour will solve the case Cool
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Dave3d
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PostPosted: Mon Feb 27, 2012 6:35 pm    Post subject: Reply with quote

Well, seems the gauge is only semi-working still.
Sad
Went from 7/8 full,when it was really probably 1/2, to empty (when it really was almost empty).
It fluctuated a LOT between empty and reserve when it got down to that actual (every 3 seconds the needle moved from empty to past reserve empty).

So, the gauge (or float) doesnt seem to work between Empty (with reserve left) and 7/8 full.
Sad

Grrrr
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glutamodo Premium Member
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PostPosted: Mon Feb 27, 2012 6:53 pm    Post subject: Reply with quote

Yeah, sounds like the tank unit is getting flaky. Does the gauge "peg out" when you ground the wire to the sending unit, as mentioned before? If it's acting up with that wire grounded as well, the voltage stabilzer "vibrator" might be going bad.

-Andy
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Dave3d
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PostPosted: Mon Feb 27, 2012 9:36 pm    Post subject: Reply with quote

I dont know.
I havent had anybody around to be able to test that yet.
Sad
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Dave3d
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PostPosted: Fri Mar 02, 2012 5:53 pm    Post subject: Reply with quote

OK.
Just checked.
When grounded the gauge goes to 7/8 full.
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glutamodo Premium Member
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PostPosted: Fri Mar 02, 2012 11:08 pm    Post subject: Reply with quote

Sounds like you may have more than one issue then - the guage itself can get "old and while they are adjustable internally, those are factory settings and it's not a good idea to mess with them. The "vibrator" might not be working as it should either. This link was posted before, and discusses those topics it in much more detail.

http://www.nls.net/mp/volks/htm/fuel_ga.htm

It is possible that you might have to replace all three components, gauge, vibrator and sending unit, on this one. I've had to do that before.
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Dave3d
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PostPosted: Fri Apr 27, 2012 6:14 pm    Post subject: Reply with quote

Sigh.
The new vdo gauge is all over the place since last week.
Worked fine for 2 months.
It just keeps going from full to empty every 1/2 second.

So, the original doesnt work, and now the new vdo gauge doesnt work.
Is there ANY way to get a good working gas guage? Even if its from a chevy or whatever?
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dirtkeeper
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PostPosted: Fri Apr 27, 2012 10:29 pm    Post subject: Reply with quote

have you confirmed that the float is working.

there is a row of wires on the float that sends the signal and they often get broken or buggerd up and cause the symptoms your describe
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