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martijn447 Samba Member

Joined: July 27, 2009 Posts: 19 Location: The Netherlands
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Posted: Thu Feb 23, 2012 2:27 am Post subject: starting issues, what could it be? |
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Hi there,
I recently done some improvements on my 1500s notch from 1963.
- new points
- new spark plugs
- new ht leads
- new coil
- carbs are rebuild and tested on another engine (they work fine)
I set the timing at 10 degrees BTDC static. And fine tuned it with a timing light. Still the engine has trouble starting, both cold and hot. A local VW specialist told me that due to bad fuel quality it is better to set the timing at 10 degrees more advanced, so 20 degrees BTDC. Don't know if this is a good idea.
Any ideas? Could it be something else? Like the condensor or vacuum advance canister. |
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glutamodo  The Android

Joined: July 13, 2004 Posts: 18003 Location: Douglas, WY
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Posted: Thu Feb 23, 2012 6:05 am Post subject: |
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If you are simply compensating temporarily for bad gas, I guess advancing the timing like that might work. However that is not something I would do other than very briefly.
Have you checked to see how strong of a spark your coil is actually delivering? What dwell are the points reading? Have you checked to see how well your distributor advance is working, and what kind of distributor is it, anyway?
-Andy |
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Slow 1200 Samba Member

Joined: July 02, 2004 Posts: 883
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Posted: Thu Feb 23, 2012 7:39 am Post subject: |
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have you measured compression lately?
advancing timing 10º further seems like a really bad idea to me |
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krusher Samba Member

Joined: September 24, 2002 Posts: 7617 Location: california
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Posted: Thu Feb 23, 2012 12:07 pm Post subject: Re: starting issues, what could it be? |
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| martijn447 wrote: | Hi there,
I set the timing at 10 degrees BTDC static. And fine tuned it with a timing light. Still the engine has trouble starting, both cold and hot. A local VW specialist told me that due to bad fuel quality it is better to set the timing at 10 degrees more advanced, so 20 degrees BTDC. Don't know if this is a good idea.
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That's horrible advice I would ignore it.
I find point gaps close on new points as the cam block wear in, have you confirmed the dwell to be good? _________________ (06:31:07) RoachGhia: "i drink dick way too fast"
(06:54:29) BoomsVW: "i always feel free down there" |
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martijn447 Samba Member

Joined: July 27, 2009 Posts: 19 Location: The Netherlands
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Posted: Fri Feb 24, 2012 12:52 pm Post subject: |
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| Dwell is 70, could that be it? I will try a bigger point gap then. Compression is tested, it's not that bad. I noticed there is no difference when I pull the vacuum hose off with engine at idle speed. Is this normal? I tested the vacuum advance system by sucking, and it works fine. |
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Mike Fisher Samba Member

Joined: January 30, 2006 Posts: 12416 Location: Eugene, OR
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glutamodo  The Android

Joined: July 13, 2004 Posts: 18003 Location: Douglas, WY
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Posted: Fri Feb 24, 2012 3:53 pm Post subject: |
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| Bentley says 47° +/- 3° for dwell - you need to set yours in that range and then reset your timing. |
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sharkskinman Lateral Lunatic

Joined: April 26, 2006 Posts: 3848 Location: Deep In My Own Psyche
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Posted: Fri Feb 24, 2012 5:00 pm Post subject: |
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yes 70* means your points are Not opening at all
the car will still run but like Ass!
mine holds steady at 47* on my F.I. _________________ 4/71 ~311 "Bettie" (F.I./Auto)
| Supaninja wrote: | | BTW none of us are "buggin" here, we roll something far superior to a bug |
| Ward Cleaver wrote: | | You ever try a pink golf ball, Wally? Why, the wind shear alone on a pink golf ball can take the head off a 90-pound midget at over 300 yards |
PS3 Black Ops "NKOGNEATO" |
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martijn447 Samba Member

Joined: July 27, 2009 Posts: 19 Location: The Netherlands
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Posted: Tue Feb 28, 2012 1:12 am Post subject: |
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Here's a little update on my results so far. I changed the points for new ones and on close inspection the old ones were pitted (after 500 kms) so I also changed the condensor. The starting is fine now. Still the dwell keeps reading 70 ???? Gap is set at 0,45 mm, so that should be ok. Maybe my dwell meter is no working properly, but how can i test this?
Another problem is that the engine runs fine most of the time but then all of a sudden without doing something it's running very bad, doesn't hold idle and barks out bad smelling fumes. I think it's something in the ignition system, but I changed everything except for the distributor cap and rotor, but they seem fine.
Any ideas? Can I test the rotor and cap? for the record: my engine is totally stock with 6 volt electrics, twin solex 32 PDSIT, distributor is a bosch ZV/PAU 4R6. |
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KTPhil Samba Member

Joined: April 06, 2006 Posts: 15805 Location: SoCal
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Posted: Tue Feb 28, 2012 9:31 am Post subject: |
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| Is your dwell meter set for 6 or 8 cylinders? |
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martijn447 Samba Member

Joined: July 27, 2009 Posts: 19 Location: The Netherlands
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Posted: Tue Feb 28, 2012 1:49 pm Post subject: |
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Now I'm really stuck. Today I set the point gap to 0,5 mm. I checked that it is the same on all 4 cam lobes, and it is. Still the dwell stays at 70. Then I tried my dwell meter on my Moto Guzzi and it reads 40, so the meter is working fine. I have new points and a new condensor installed. I bounced my head a few times against the wall, but still the dwell is 70. Help! Should I open the gap even further?
I have a normal timing light/dwell meter combi (see photo).
[img] [/img] |
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Mike Fisher Samba Member

Joined: January 30, 2006 Posts: 12416 Location: Eugene, OR
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martijn447 Samba Member

Joined: July 27, 2009 Posts: 19 Location: The Netherlands
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Posted: Sat Mar 24, 2012 7:09 am Post subject: |
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Ok, so here's a little update on my 63' 1500s Notchback.
I discovered that my dwell meter was reading strange numbers because it doesn't work on 6 volt. So I set the gap as accurate as possible at 0,4 mm and don't bother about the dwell.
The engine runs, but there's a thing I can't get my head around:
When I start the engine (cold or hot) it sometimes runs on 3 cylinders, if it does that it doesn't hold idle so i'm just revving it to keep the engine turning. Then after a while it runs normal (probably because a fourth cylinder fires up). When I then shut it off and restart it, it sometimes runs fine and sometimes back on 3 cylinders. Here's a list with things I checked/renewed:
- new points
- new spark plugs
- new ht leads
- new coil
- new distributor cap and rotor
- new condensor
- rebuild the fuel pump and set the pressure
- carbs are rebuild and tested on another engine (they work fine)
- compression (138 psi on #1, #2 and #4 and 132 psi on #3)
- checked for vacuum leaks (didn't find any)
- cleaned all electric connections, also on battery and ground strap
I really don't know what to check or renew else. This way it's not reliable and I hope to fix it so I can enjoy the spring sunshine here in the Netherlands (20C/68F on march 24th )
Good ideas anyone? |
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Tram  Samba Socialist

Joined: May 02, 2003 Posts: 16846 Location: The human race, AKA 'God's Edsel'
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Posted: Sat Mar 24, 2012 2:12 pm Post subject: |
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| martijn447 wrote: | Ok, so here's a little update on my 63' 1500s Notchback.
I discovered that my dwell meter was reading strange numbers because it doesn't work on 6 volt. So I set the gap as accurate as possible at 0,4 mm and don't bother about the dwell.
The engine runs, but there's a thing I can't get my head around:
When I start the engine (cold or hot) it sometimes runs on 3 cylinders, if it does that it doesn't hold idle so i'm just revving it to keep the engine turning. Then after a while it runs normal (probably because a fourth cylinder fires up). When I then shut it off and restart it, it sometimes runs fine and sometimes back on 3 cylinders. Here's a list with things I checked/renewed:
- new points
- new spark plugs
- new ht leads
- new coil
- new distributor cap and rotor
- new condensor
- rebuild the fuel pump and set the pressure
- carbs are rebuild and tested on another engine (they work fine)
- compression (138 psi on #1, #2 and #4 and 132 psi on #3)
- checked for vacuum leaks (didn't find any)
- cleaned all electric connections, also on battery and ground strap
I really don't know what to check or renew else. This way it's not reliable and I hope to fix it so I can enjoy the spring sunshine here in the Netherlands (20C/68F on march 24th )
Good ideas anyone? |
Do you have a 6/12v battery charger or a spare 12v battery? If so, use that to run your dwell and timing light if you're using one.
What kind of spark plugs are you running? _________________ Give A Pal a Hand!
www.happytrailsfarm.org
May 4, 1970... Never Forget.
RIPRW
"Hell is- other people."- Jean- Paul Sartre |
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martijn447 Samba Member

Joined: July 27, 2009 Posts: 19 Location: The Netherlands
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Posted: Sun Mar 25, 2012 6:56 am Post subject: |
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| Tram wrote: |
Do you have a 6/12v battery charger or a spare 12v battery? If so, use that to run your dwell and timing light if you're using one. |
Tried that but it doesn't work. I tested the dwell meter on other 6 volt cars with the same result. On 12 volt cars the meter works fine.
| Tram wrote: |
What kind of spark plugs are you running? |
New NGK B6HS |
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EverettB  Administrator

Joined: April 11, 2000 Posts: 41871 Location: Phoenix, AZ
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Posted: Sun Mar 25, 2012 9:46 pm Post subject: |
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My dwell meter doesn't work that well on my 6-volt battery-equipped cars either but I hook the power for it straight to the unregulated generator and then it works.  _________________ How to: Post Photos | Search
Everett Barnes - [email protected] | My VWs | My wanted ads
"Water is the only drink for a wise man" | "Communication prevents complaints" |
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martijn447 Samba Member

Joined: July 27, 2009 Posts: 19 Location: The Netherlands
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Posted: Mon Mar 26, 2012 2:45 am Post subject: |
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The dwell is not my biggest problem at the moment. It's the running problem right after starting the engine I can't figure out.
The funny thing is right after starting it seems the engine runs on only 3 cylinders (lots of unburned fuel, heavy smell, no idle), but after a while of revving it (1 minute), the engine runs fine on all 4 legs.
Could it be the distributor itself? I checked it and there's only very little side play on the shaft. All the other parts on the dizzy are new. |
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Tram  Samba Socialist

Joined: May 02, 2003 Posts: 16846 Location: The human race, AKA 'God's Edsel'
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Posted: Mon Mar 26, 2012 2:23 pm Post subject: |
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| martijn447 wrote: | The dwell is not my biggest problem at the moment. It's the running problem right after starting the engine I can't figure out.
The funny thing is right after starting it seems the engine runs on only 3 cylinders (lots of unburned fuel, heavy smell, no idle), but after a while of revving it (1 minute), the engine runs fine on all 4 legs.
Could it be the distributor itself? I checked it and there's only very little side play on the shaft. All the other parts on the dizzy are new. |
Pull the plugs out and let's see what they look like. It almost sounds as if you have a slight vacuum leak at an intake manifold seal to the cylinder head that seals itself as the engine warms up and things expand. _________________ Give A Pal a Hand!
www.happytrailsfarm.org
May 4, 1970... Never Forget.
RIPRW
"Hell is- other people."- Jean- Paul Sartre |
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Bobnotch Samba Member

Joined: July 06, 2003 Posts: 10616 Location: Kimball, Mi
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Posted: Mon Mar 26, 2012 3:17 pm Post subject: |
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| Tram wrote: | | martijn447 wrote: | The dwell is not my biggest problem at the moment. It's the running problem right after starting the engine I can't figure out.
The funny thing is right after starting it seems the engine runs on only 3 cylinders (lots of unburned fuel, heavy smell, no idle), but after a while of revving it (1 minute), the engine runs fine on all 4 legs.
Could it be the distributor itself? I checked it and there's only very little side play on the shaft. All the other parts on the dizzy are new. |
Pull the plugs out and let's see what they look like. It almost sounds as if you have a slight vacuum leak at an intake manifold seal to the cylinder head that seals itself as the engine warms up and things expand. |
I was thinking the same thing, or a misadjusted float on that side. Those crappy needle and seats in the kits, have caused me more problems than I care to count.
But a vacuum leak that seals once warmed up does make sense.
I'd also try a different tach-dwell meter.  _________________ Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here; http://www.thesamba.com/vw/forum/viewtopic.php?t=240540 -tear down
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120 |
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Tram  Samba Socialist

Joined: May 02, 2003 Posts: 16846 Location: The human race, AKA 'God's Edsel'
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Posted: Mon Mar 26, 2012 3:32 pm Post subject: |
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| Bobnotch wrote: | | Tram wrote: | | martijn447 wrote: | The dwell is not my biggest problem at the moment. It's the running problem right after starting the engine I can't figure out.
The funny thing is right after starting it seems the engine runs on only 3 cylinders (lots of unburned fuel, heavy smell, no idle), but after a while of revving it (1 minute), the engine runs fine on all 4 legs.
Could it be the distributor itself? I checked it and there's only very little side play on the shaft. All the other parts on the dizzy are new. |
Pull the plugs out and let's see what they look like. It almost sounds as if you have a slight vacuum leak at an intake manifold seal to the cylinder head that seals itself as the engine warms up and things expand. |
I was thinking the same thing, or a misadjusted float on that side. Those crappy needle and seats in the kits, have caused me more problems than I care to count.
But a vacuum leak that seals once warmed up does make sense.
I'd also try a different tach-dwell meter.  |
I was actually under the impression that it was a single side- draft since the OP said it was a '63. But then, I see he also says it's a 1500S-
Which is it? It can't be both. _________________ Give A Pal a Hand!
www.happytrailsfarm.org
May 4, 1970... Never Forget.
RIPRW
"Hell is- other people."- Jean- Paul Sartre |
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