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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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 Posted: Sat Mar 31, 2012 12:34 pm Post subject: |
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Moved to the center...
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Sat Mar 31, 2012 12:54 pm Post subject: |
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Welded the middle section...
And the the passengers side of the inner valance, that its a bit different from the center...
And welded in place..
Etched primed...
Needed to make the frame-inner valance reinforcements (dont know what theyre called lol)
And etched primed them...
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Sat Mar 31, 2012 1:04 pm Post subject: |
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Moved on the make the Center and passengers outer valance sections...
Passenge's section..
Center section...which I decided to divide in half for better fitment..
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Sat Mar 31, 2012 1:15 pm Post subject: |
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And the Passenger's now in...
D
Fully welded...
Grinded and plug welded the inner valance with the outer.... I left out the drivers inner because I'm redoing the driver inner section. It came out sloppy ( it was my first time in metal replacement and well lets just say I can do a little better now, lol)
Move on to sort out the bottom nose replacement... I was gonna do only some sections, but decided to do the whole bottom 4"...Also did it in sections starting with the hardest, the center...
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Sat Mar 31, 2012 1:29 pm Post subject: |
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...OK so I just like this shot lol
Moving on, I saw I would have to replace some small sections before tackling the lower nose...
Time for etch primer...
After much thought and research I decided to give it a shot at fabbing the lower nose... here are some shots of the outcome...
Ok, so Im kinda happy of how it turned out and a bit proud. Lol I know, its not the Funky Green stuff, which is freaking awesome, but I just cant afford it right now and I have to be resourceful and try to put my artistic influence to work fro me right now.
Opened the passengers side...Will also need some metal replacement..
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Sun Apr 01, 2012 5:32 pm Post subject: |
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Hello everyone, well, if there's anyone out there lol. I'd love to hear some feedback, I know its probably not the best work, but Im doing my best with what i got.
I also want to take a line or two to thank everyone on this site who posts their projects, progress and insight on how they do things. If it wasnt for ya'll who take your time to take pics while work on your buses, I would have never done anything or even have the courage to start!, So thanks Samba members! |
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Shaun Murray
Samba Member
Joined: December 23, 2008
Posts: 431
Location: Far from the city lights
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| Posted: Sun Apr 01, 2012 6:22 pm Post subject: |
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| Looking good, I like to see people fabbing their own panels, its almost a lost art with all the replacement panels available. The only thing I fabbed up on mine was the battery tray. I figure nobody can see it anyway, and why pay $40 for something you can make for $10. Keep up the good work. |
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Sun Apr 01, 2012 8:31 pm Post subject: |
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| Shaun Murray wrote: | | Looking good, I like to see people fabbing their own panels, its almost a lost art with all the replacement panels available. The only thing I fabbed up on mine was the battery tray. I figure nobody can see it anyway, and why pay $40 for something you can make for $10. Keep up the good work. |
Shaun, Thanks! I mean I'm kinda forced to b/c of my situation but I have to admit, Ive had a lot of fun and its exciting to know that I fabbed them myself. The process is longer but way more satisfying. At least thats been my experience. Thanks for taking the time and the encouragement. |
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tyzel
Samba Member
Joined: July 04, 2010
Posts: 272
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| Posted: Mon Apr 02, 2012 9:18 am Post subject: |
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Yo man, looking good and you can say you made it yourself! I think its awesome seeing a bus (or any car for that matter) that someone did on their own with nothing but the will to do it, keep it up man. I have some nose work to do myself on the 59, it's not something i'm looking forward to doing but seeing you and other people on here do it makes me think it'll be ok. Im glad your having fun with it.
Later bro!
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59 panel
62 standard
01 audi tt |
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Jerry
Samba Member
Joined: October 28, 2007
Posts: 1063
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| Posted: Mon Apr 02, 2012 10:01 am Post subject: |
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I have much respect for dubbers that work their ass off!
Great deal of progress so far!
Hope to see you at no-dough! (Site 63 at Novacamp)
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'67 21 Deluxe, Ollie
'66 So42, Misty
'67 13 deluxe |
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Mon Apr 02, 2012 11:14 am Post subject: |
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| Jerry wrote: | I have much respect for dubbers that work their ass off!
Great deal of progress so far!
Hope to see you at no-dough! (Site 63 at Novacamp) |
Jerry thanks for the encouraging words man, they mean a lot. I would have to say the same with you and your project! I'm heading to the garage in a few minutes, and yes, Ill see you at the NDBS! |
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DubStyle
SBS Hit Squad
Joined: July 26, 2003
Posts: 5463
Location: SBS headquarters: SoDak
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| Posted: Mon Apr 02, 2012 12:13 pm Post subject: |
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Lots of hard work being put in. Keep it up, it is a great feeling when you drive it the 1st time.
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Anthony
SBS #1
"The original & best lowered Split Bus website/club" |
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utahdog1971
Samba Member
Joined: April 15, 2008
Posts: 30
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| Posted: Mon Apr 02, 2012 1:08 pm Post subject: |
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Nice work! 
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Tue Apr 03, 2012 1:48 am Post subject: |
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| utahdog1971 wrote: | | Nice work! |
Utahdog1971, Thanks a lot, its these comments that really help! More pics in the morning.
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chopper976
Samba Member
Joined: March 27, 2012
Posts: 9
Location: ORANGE
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| Posted: Sat Apr 07, 2012 1:04 am Post subject: |
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| so cool that ur doing all the fab work. i wish i had more time to work on mine . keep up the good work cant wait to see more pics .keeps me motivated thanks for taking the pics and posting them. what size tires you thinking of running. im dropping my camper the same way dont want the rubbing issues |
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Sat Apr 07, 2012 10:27 pm Post subject: |
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| chopper976 wrote: | | so cool that ur doing all the fab work. i wish i had more time to work on mine . keep up the good work cant wait to see more pics .keeps me motivated thanks for taking the pics and posting them. what size tires you thinking of running. im dropping my camper the same way dont want the rubbing issues |
Chopper, Thanks for you the encouragement! Taking pics is time consuming but well worth for the sake of everyone and for the documentation of one's hard work!
I'm gonna run 50's in front and 60's out back for now Im thinking... |
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Tue Apr 10, 2012 12:47 am Post subject: |
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Update: This week was a bit busy but still got some work in, On to the progress pics ....
Rightside
Middle (nose bottom)
Left side
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Tue Apr 10, 2012 12:51 am Post subject: |
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Then I got a package in the mail...the last of the metal I need to finish the metal work...
Floor-inner and outer cargo door rocker section!
Need not to buy any more metal!!!!! My wallet feels great 
Thx Greg! (Campingbox) |
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dfusion001
Samba Member
Joined: January 13, 2011
Posts: 203
Location: Orlando
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| Posted: Tue Apr 10, 2012 12:57 am Post subject: |
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Back to work....
Tomorrow, I grind and I already started on my driver's door sills that are rotted. Already measured, cut and bent to the correct measurements. I will take pics of them and the install tomorrow. Then I will be able to fit the driver's door and check the gaps. If all goes well I weld the driver's bottom dogleg and install the door back!
Pics of progress tomorrow |
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Cblue66
Samba Member
Joined: December 29, 2009
Posts: 82
Location: Orlando
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| Posted: Tue Apr 10, 2012 4:30 am Post subject: |
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| Excellent progress. I fabbed the lower outer for my bus as well and can appreciate your efforts. Keep the pics coming. By the way, where in Orlando do you live? I actually live In Oviedo. Would love to check out your project. I have several extra parts left over that you might need that I would gladly donate. |
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