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Buggy Box (need to have tool list)
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buglifebaby
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PostPosted: Sat May 12, 2012 5:07 pm    Post subject: Buggy Box (need to have tool list) Reply with quote

So this box is gonna be dedicated to just the Bug. Any and every tool that is used on the bug effectively will find a home in this box. For example a 12mm socket used effectively as opposed to a whole socket set.
Image may have been reduced in size. Click image to view fullscreen.

Any suggestions to go in this box? I'm sure we could compile a nice list here of "need to have" tools. All suggestions are welcome as I will openly admit my noob status and I'm sure it can help a lot of people.

If we could, can we also mention what tools are utilized for what parts? And please correct me on any and all wording of parts and or tools as the wrong part/tool name could make it difficult for the newer V Dubber to find said part/tool?

Edit: Im just gonna kind of condense a little to make it easier for other noobs like me:

+First and most important tool to have in your arsenal for married guys (like myself) or guys in a serious relationship is a VERY ANNOYING HABIT: this is the tool that's gonna free you up and even get you sent to the garage to be able to play with your beetle lol

-tow bar and 1 7/8 tow ball: for getting the beetle home in the first place
-jack + handle, jack stands, 4 way and block of wood: for raising lowering and storing
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-latex gloves: keeps those hands and finger nails clean (for us married guys)
-work gloves: minimizes busted knuckles
-tire pressure gauge
-flash light
-spark plug gapping tool
-head phones
-safety glasses
-bondo dipped flat head screwdriver: softer than just bare metal
-pb blaster/penetrating catalyst: break loose rusted and stubborn bolts and nuts
-magnet: tons of uses
-knife: scraping and cutting
-pry bar: for CAREFULLY separating parts
-long phillips screwdriver (motorcycle carbs): opening stubborn hood latches
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-wire brush-scouring pads-rags-simple green: cleaning up parts
-rubber mallet: for stubborn but delicate parts
-pistol in tool box drawer: for sketchy neighbors and passer bys when garage door is open


-cardboard box, milk crate, plastic storage bins etc...: for storing body bagged and toe tagged parts
-sharpie: labeling
-masking tape: labeling
-zip ties: labeling
-zip lock baggies: labeling
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-ends of card board boxes (for bolt organization)
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-vernier caliper: inner and outer diameters / nut and bolt sizing for the right socket/wrench the first time. remember to round off sizes due to crud on bolts and nuts
Image may have been reduced in size. Click image to view fullscreen.


-3/8 drive air ratchet: for all 3/8 drive sockets of course
-step up and step down socket drives (works very well with breaker bar)
Image may have been reduced in size. Click image to view fullscreen.
-19mm socket/wrench: generator pulley / Tranny mount bolts
-30mm socket/wrench: crank pulley
-breaker bar
-17mm socket/wrench: rear motor mount bracket bolts / tranny to engine bolts (bell housing) / 4 front pan to body bolts / starter to bell housing bolt
-20mm socket/wrench: also rear motor mount bracket bolts
-13mm socket/wrench: bumper (nerf bar) / starter connections / exhaust manifold bolts / 18 pan to body bolts
-8mm socket/wrench: throttle cable holder (adjust)
-10mm socket/wrench: ignition coil mount bracket / exhaust clamp by heater tubes / exhaust manifold (or crankcase) breather tubes /
-flat head screw driver: heater channel clamp from exhaust manifold

I will update as my list grows. Thanks to everyone participating in this thread. Its been a big help so far!
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Last edited by buglifebaby on Wed May 23, 2012 7:23 pm; edited 3 times in total
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string
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PostPosted: Sat May 12, 2012 5:15 pm    Post subject: Reply with quote

Flywheel Lock, 36MM socket, Spring compressors (Super Beetle), Torque Meister (used for flywheel and rear axle nuts), Dwell Meter, Timing Light to start with
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buglifebaby
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PostPosted: Sat May 12, 2012 5:27 pm    Post subject: Reply with quote

perfect thanks string
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miller0358
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PostPosted: Sat May 12, 2012 6:02 pm    Post subject: tools Reply with quote

Feeler guage, WD40,Triple square socket,Torque wrench, just to name a few. Jeff
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gt1953
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PostPosted: Sat May 12, 2012 6:07 pm    Post subject: Reply with quote

Well for sure 10 11 13 15 17 19 mm open and box end wrenches as well as sockets. Variety of screwdrivers. My list could go on and on.
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buglifebaby
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PostPosted: Sat May 12, 2012 6:21 pm    Post subject: Reply with quote

thanks miller and bring that list gt. I'm going off of what u experts say!
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TjdTaylor
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PostPosted: Sat May 12, 2012 6:23 pm    Post subject: Reply with quote

honestly, i thing itd be best to just figure it out as you go, figure out what you need most and what you will only use a hand full of times. Save you some dough on stuff your not going to use. Buy it when you need it.
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buglifebaby
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PostPosted: Sat May 12, 2012 6:25 pm    Post subject: Reply with quote

great advice Taylor thanks
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miller0358
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PostPosted: Sat May 12, 2012 6:28 pm    Post subject: tools Reply with quote

When you pick up your wrenches, try to get the ones with open end on one end and box ratchet on the oyher, metric of course, good set screwdrivers,flat and phillips. hand cleaner, list goes on and on Jeff
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buglifebaby
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PostPosted: Sat May 12, 2012 6:36 pm    Post subject: Reply with quote

invaluable Jeff grassy ass
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PostPosted: Sat May 12, 2012 6:56 pm    Post subject: tools Reply with quote

I can go on and on forever.set of pliers, vice on the bench is like a third hand, bag of rags when greasing , extra fuses when working on electricle, jack stands, bently manual. small fridge in the corner, sound system. Getting carried away now. Jeff
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buglifebaby
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PostPosted: Sat May 12, 2012 7:13 pm    Post subject: Reply with quote

the fridge in the corner and sound system get 5 *'s for suggestions Laughing
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PostPosted: Sun May 13, 2012 10:46 am    Post subject: Reply with quote

Image may have been reduced in size. Click image to view fullscreen.
In no particular order:
ring compressor
ring pliers
internal snapring pliers
heavy duty external snapring pliers
cam gear puller
oil pump puller
valve spring compressor
clutch pilot tool
deck height measuring device
end play measuring device

Not shown in the above pic:
flywheel puller. Mine's homemade and will also pull an EMPI weighted balancer pulley, the one with the two holes. Here it is in action:

Link

some sort of device to prevent flywheel rotation
gland nut socket
the usual set of metric hand tools
I have a steering box adjustment tool for the adjustment under the box and ball joint fixture in the gallery.
I also have a tool for the upper adjustment of the steering box. It's a socket welded to a piece of flat stock bent into a handle. A screwdriver can be inserted through the socket's drive hole for adjustments in the same manner as a valve adjustment. Once it was welded together I noticed it was easy to bend out of shape so I heated it to a dull red with a torch and quenched it in oil to harden it a bit.
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buglifebaby
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PostPosted: Sun May 13, 2012 8:18 pm    Post subject: Reply with quote

WoW thanks a million Bartman
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PostPosted: Sun May 13, 2012 8:27 pm    Post subject: Reply with quote

a good thing i did was to do is start off with the basics. sockets in standard v-dub sizes (mentioned above) and various other basic stuff. Allen keys, vice grips etc. Ratchet spanners are always awesome. one thing at a time - that way you save money and just buy something when you need it. worked for me.. now i got a good collection of v-dub related tools!
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buglifebaby
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PostPosted: Mon May 14, 2012 2:50 am    Post subject: Reply with quote

Thanks reded68. That's twice I've heard that now and will remember to go that route. I have an add to go next to the box as it wont fit in. Towbar!!
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Got it last night from a friend.
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1 7/8 Tow ball $8
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Last edited by buglifebaby on Tue May 15, 2012 7:47 am; edited 3 times in total
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vw_hank
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PostPosted: Mon May 14, 2012 3:03 am    Post subject: Reply with quote

Laughing You'll never have enough tools..... Trust me!! you'll out grow that box FAST Razz
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buglifebaby
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PostPosted: Mon May 14, 2012 9:16 am    Post subject: Reply with quote

@ Hank, I figured lol. Its just a start tho and has potential to be a worth while thread so hell why not
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Redvolk65
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PostPosted: Mon May 14, 2012 1:11 pm    Post subject: Reply with quote

Dont forget paper towels!a lots of them! and hand cleaners.
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PostPosted: Mon May 14, 2012 2:01 pm    Post subject: Reply with quote

I see nobody's mentioned a hubcap puller/tool. Just one of the simple bent wire ones, and to help with leverage I use an old flat-head screwdriver, dipped in liquid rubber (the stuff you use to coat tool handles) so it doesnt scratch anything. Also good for trim!
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