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Pastis the twin turbo PDK Syncro
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syncrogreg
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PostPosted: Tue May 29, 2012 8:00 pm    Post subject: Reply with quote

syncroserge wrote:
Well there you go.. you figured it all while I was writing two lines Laughing


Thank you too for taking the time to write Wink

GSB
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- the Pastis build: http://www.thesamba.com/vw/forum/viewtopic.php?t=434656&highlight=subaru+diesel
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syncrogreg
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PostPosted: Tue May 29, 2012 8:12 pm    Post subject: Reply with quote

I found this melted spot where the front blower resistor seats...

I'm wondering if this is due to the old hard to operate blower motor or this just means that it the resistor is toasted and needs replacement Rolling Eyes

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GSB
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conversions: www.boxeer.com Common rail TDI and NOW PDK transmissions!!

travel pictures:
http://instagram.com/crepeattack/

- the Pastis build: http://www.thesamba.com/vw/forum/viewtopic.php?t=434656&highlight=subaru+diesel
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crazyvwvanman
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PostPosted: Tue May 29, 2012 8:27 pm    Post subject: Reply with quote

The resistor normally gets very hot but some airflow from the fan limits how hot. Once the fan motor starts to die the extra heat can melt the plastic. Some people make the mistake of leaving the fan turned on even when the motor has frozen and then the resistor can slowly burn up, sometimes also making a hole in the plastic.

The photo is not very clear but the resistor looks ok still as best I can see. Just test it with the new motor.

Mark


syncrogreg wrote:
I found this melted spot where the front blower resistor seats...

I'm wondering if this is due to the old hard to operate blower motor or this just means that it the resistor is toasted and needs replacement Rolling Eyes


GSB


Last edited by crazyvwvanman on Tue May 29, 2012 8:30 pm; edited 1 time in total
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syncroserge
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PostPosted: Tue May 29, 2012 8:29 pm    Post subject: Reply with quote

Not uncommon unfortunately..

http://www.thesamba.com/vw/forum/viewtopic.php?t=513875
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syncrogreg
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PostPosted: Wed May 30, 2012 11:23 pm    Post subject: Reply with quote

Got the BMW brake booster upgrade done.

Thanks to Herman this upgrade is very strait forward! that shows the difference in diamter. 9" for the Vanagon and 10" for the BMW.

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Cut 1/4" thread from new brake booster, Drill (8.5mm) and tap the vanagon clevis to 10mm 1.5

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the adjustment of the clevis needs to be done well as 1mm equal 5mm travel at the pedal. So 2 turns of the clevis could change your pedal travel about 15mm too high or too low Crying or Very sad .... anyway just make sure you have your pedal sitting where you want Wink that was a fun upgrade Very Happy

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GSB
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conversions: www.boxeer.com Common rail TDI and NOW PDK transmissions!!

travel pictures:
http://instagram.com/crepeattack/

- the Pastis build: http://www.thesamba.com/vw/forum/viewtopic.php?t=434656&highlight=subaru+diesel
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ALIKA T3
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PostPosted: Wed May 30, 2012 11:26 pm    Post subject: Reply with quote

I measured the mating face to the clevis pin before removing from the VW one,that was perfect the first time,since I did it on the car Wink

Good work Greg Cool
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syncrogreg
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PostPosted: Thu May 31, 2012 10:05 am    Post subject: Reply with quote

ALIKA T3 wrote:
I measured the mating face to the clevis pin before removing from the VW one,that was perfect the first time,since I did it on the car Wink

Good work Greg Cool


Thanks!

Next is sealing and installing the Syncro tank Very Happy MIAM MIAM

GSB
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conversions: www.boxeer.com Common rail TDI and NOW PDK transmissions!!

travel pictures:
http://instagram.com/crepeattack/

- the Pastis build: http://www.thesamba.com/vw/forum/viewtopic.php?t=434656&highlight=subaru+diesel
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Welchmaster
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PostPosted: Fri Jun 08, 2012 8:42 pm    Post subject: Reply with quote

Greg,

hows the progress coming along? cant wait to see it!
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syncrogreg
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PostPosted: Fri Jun 08, 2012 9:21 pm    Post subject: Reply with quote

I'm. In the bonnaroo crowd listening to radiohead right now... will post this week progress on today Very Happy

GSB
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conversions: www.boxeer.com Common rail TDI and NOW PDK transmissions!!

travel pictures:
http://instagram.com/crepeattack/

- the Pastis build: http://www.thesamba.com/vw/forum/viewtopic.php?t=434656&highlight=subaru+diesel
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otiswesty
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PostPosted: Tue Jun 19, 2012 9:31 am    Post subject: Reply with quote

It has come a long way...

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Jon_slider
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PostPosted: Tue Jun 19, 2012 9:53 am    Post subject: Reply with quote

otiswesty wrote:
It has come a long way...

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this is the latest photo I could find of the project
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I look forward to the day that the Subaru Diesel powered Syncro starts driving..
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otiswesty
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PostPosted: Tue Jun 19, 2012 2:20 pm    Post subject: Reply with quote

So ths is not the Syncro?
http://www.youtube.com/watch?v=1qSg_kSAO1k&feature=youtu.be
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SCM
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PostPosted: Tue Jun 19, 2012 2:42 pm    Post subject: Reply with quote

otiswesty wrote:
So ths is not the Syncro?
http://www.youtube.com/watch?v=1qSg_kSAO1k&feature=youtu.be


No, I think that is a customer or friend of Greg's.
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syncrogreg
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PostPosted: Mon Jul 23, 2012 5:18 pm    Post subject: Reply with quote

Hi Volks!

I'd like to have some input from the community.

I'm installing the Webasto diesel space heater and I would like to fit it in the front... I'd like to hook it up to the air diffusion system so it will spread in the van uniformly.

The >86 and <86 use different vent holes for the front heater unit...
Do you think it's possible/would it make sense that one of the unused hole of my 86 front heater could be perforated to use the Webasto inlet to spread the air in the cabin....

Feel free to share your idea! Thanks

up to 86 oval is plugged but the round is open

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86+ use the oval vent instead of the round

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GSB
_________________
conversions: www.boxeer.com Common rail TDI and NOW PDK transmissions!!

travel pictures:
http://instagram.com/crepeattack/

- the Pastis build: http://www.thesamba.com/vw/forum/viewtopic.php?t=434656&highlight=subaru+diesel
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Howesight
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PostPosted: Mon Jul 23, 2012 9:28 pm    Post subject: Reply with quote

Hey Greg:

That approach will work, but only if you plug the fresh air inlet at the front of the van (the portion covered by the plastic mesh) so that your Webasto hot air is not lost to the exterior or diluted with cold outside air. I am doing something similar with a DIY air conditioning system with the evaporator mounted in the area behind the glove box and feeding into the vanagon air box, which is why I have had to give this some thought.

I am considering making flaps right at the front of the exterior air intake rather than in the air box since the exterior approach will, I anticipate, also quiet wind noise when the flap(s) is/are closed.
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insyncro
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PostPosted: Tue Jul 24, 2012 6:05 am    Post subject: Reply with quote

As stated previously, your idea is a good one, but the warmed air will be mixed with cold external air and you will use much more fuel to have an effect. Venting directly to the cabin and adding a few new vent lines is how I have done it for heat and AC.
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syncrogreg
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PostPosted: Tue Jul 24, 2012 10:04 am    Post subject: Reply with quote

Howesight wrote:
Hey Greg:

That approach will work, but only if you plug the fresh air inlet at the front of the van (the portion covered by the plastic mesh) so that your Webasto hot air is not lost to the exterior or diluted with cold outside air.


Thanks for input,

I thought that the main cabin inlet ( from the plastic mesh ) can be closed by actuating one of the vent command?

I cannot remember from when it was apart few weeks ago Embarassed


GSB
_________________
conversions: www.boxeer.com Common rail TDI and NOW PDK transmissions!!

travel pictures:
http://instagram.com/crepeattack/

- the Pastis build: http://www.thesamba.com/vw/forum/viewtopic.php?t=434656&highlight=subaru+diesel
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0cean
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PostPosted: Fri Aug 24, 2012 9:56 am    Post subject: Reply with quote

Just wondering how the project has been going? Is it on the road yet?
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syncrogreg
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PostPosted: Sun Sep 02, 2012 11:09 am    Post subject: Reply with quote

Some cool updates soon!

GSB
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conversions: www.boxeer.com Common rail TDI and NOW PDK transmissions!!

travel pictures:
http://instagram.com/crepeattack/

- the Pastis build: http://www.thesamba.com/vw/forum/viewtopic.php?t=434656&highlight=subaru+diesel
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0cean
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PostPosted: Tue Sep 04, 2012 1:29 pm    Post subject: Reply with quote

syncrogreg wrote:
Some cool updates soon!

GSB





0cean chants "We want van porn, We want van porn, We want van porn" Very Happy
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