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DUELLER Samba Member
Joined: July 06, 2008 Posts: 44 Location: salem, or
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Posted: Fri Jun 08, 2012 4:31 pm Post subject: Weber 44 IDF'S high idle |
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Looking for a little help. Fresh rebuild on the 44's, ultra sonic, soda blast, clean clean clean, the works. Cant get them to idle below 1550. They run great besides that. it seems only one carb is the culprit. any ideas??
Yes i did set the floats to 10.5
55 idles
f-11
140 main
185 air
the motor is a 2054
8.9:1
1.25
15/8 header
019 set at 28deg
ported 40x35
this jetting seem right? or could i get more out of it?
thanks |
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DarthWeber Samba Member

Joined: November 24, 2007 Posts: 7557 Location: Whittier,CA
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Posted: Fri Jun 08, 2012 5:05 pm Post subject: |
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When you rebuilt the carbs did you check to make sure the throttle shafts weren't bent? Are your air bypass screws all closed? Are you sure you have good seals at both ends of the manifolds? Are your carbs synched? _________________
| Mitey62 wrote: |
| Swapped the Compufire for a Bosch blue and some points I had sitting around, started 1st crank. Took her out for a drive, pulls harder, more RPM, and runs smoother. I think I'll be sticking with points from now on. |
| RockCrusher wrote: |
JB weld the case halves....that'll keep the fretting to a minimum.  |
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DUELLER Samba Member
Joined: July 06, 2008 Posts: 44 Location: salem, or
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Posted: Fri Jun 08, 2012 5:17 pm Post subject: |
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| Didn't think to check the shafts. i tried to put everything back the way it came out one carb at a time. The only exception is i added sealed bearings after seeing what the originals looked like. Bypass screws are closed both sides both carbs. Took a quick file to the manifolds to knock down any high spots before install. yes the carbs are synched up. do you think it might be worth swaping the butterflys from side to side? maybe i got them on the wrong side on re-assembly or would it matter. These are the old Italian with the cam style accelerator pump. |
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DarthWeber Samba Member

Joined: November 24, 2007 Posts: 7557 Location: Whittier,CA
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Posted: Fri Jun 08, 2012 5:42 pm Post subject: |
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In general you don't want to remove the butterflies unless you absolutely have to. _________________
| Mitey62 wrote: |
| Swapped the Compufire for a Bosch blue and some points I had sitting around, started 1st crank. Took her out for a drive, pulls harder, more RPM, and runs smoother. I think I'll be sticking with points from now on. |
| RockCrusher wrote: |
JB weld the case halves....that'll keep the fretting to a minimum.  |
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udidwht Samba Member
Joined: March 06, 2005 Posts: 1575 Location: Seattle, WA./ HB, Ca./ Shizuoka, Japan
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Posted: Sat Jun 09, 2012 4:38 am Post subject: |
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| DUELLER wrote: |
| Didn't think to check the shafts. i tried to put everything back the way it came out one carb at a time. The only exception is i added sealed bearings after seeing what the originals looked like. Bypass screws are closed both sides both carbs. Took a quick file to the manifolds to knock down any high spots before install. yes the carbs are synched up. do you think it might be worth swaping the butterflys from side to side? maybe i got them on the wrong side on re-assembly or would it matter. These are the old Italian with the cam style accelerator pump. |
Yes, that could be the issue. also re-check for binding in the throttle shaft. The nuts on each end should only be slightly more than finger tight then bend the tab over. |
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DUELLER Samba Member
Joined: July 06, 2008 Posts: 44 Location: salem, or
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Posted: Sat Jun 09, 2012 9:50 am Post subject: |
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| I didn't have a choice on removing the butterflys as the throttle shaft bearings were absolute garbage. so out to the garage to flop the butterflys and loosen the shaft nuts to check for binding. Any body want to check my jetting? Local shops evidently have jets made of gold (why else would they charge so much)so i want to get it really close before i go buy them. Done alot of searching and cant find this topic covered. Cant be a first, could it? |
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udidwht Samba Member
Joined: March 06, 2005 Posts: 1575 Location: Seattle, WA./ HB, Ca./ Shizuoka, Japan
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Posted: Sat Jun 09, 2012 8:32 pm Post subject: |
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| Contact John at Aircooled.net. I believe he can offer swapping of jets without the need of additional purchase. |
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Dale M. Samba Member

Joined: April 12, 2006 Posts: 10206 Location: Just a tiny bit west of Yosemite Valley
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Posted: Sat Jun 09, 2012 8:42 pm Post subject: |
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Typical jet price is about $4 a jet.....
http://www.piercemanifolds.com/SearchResults.asp?Search=73401&Search.x=0&Search.y=0
Hmmm... Seems to have gone up a whole .25 cents since last time I looked...
You jetting is pretty close... Maybe drop mains one size...
Anything below 2500/3000 rpm is mostly run on idle circuit and that is were idles speed screws and mixture screws make all the difference (55 idles are pretty common) ... You problem is below the "transition" so don't worry about mains or air or emulsion tubes for now....
Dale _________________ Lives his life vicariously through his own self...
1970 "Kellison Sand Piper Roadster" For Street & Show.
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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DUELLER Samba Member
Joined: July 06, 2008 Posts: 44 Location: salem, or
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Posted: Sat Jun 09, 2012 10:37 pm Post subject: |
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Ok update time. Went out and swapped the butterflys and got it to drop to 1425rpm from 1600rpm. But that"s it. The linkage is disconnected and the idle screws are not even touching. Nobody around here really works on webers so i'm relying on TheSamba Weber guys to help. It has got to be something stupid i'm overlooking. Mr Harney? John at A/C? Little help please.
Dale, You thinking 135's on the main? I tried 130's so so. 140's ripped pretty good, just trying to get the most. |
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66brm Samba Member

Joined: January 25, 2010 Posts: 2537 Location: Perth Western Australia
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Posted: Sat Jun 09, 2012 10:56 pm Post subject: |
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Air has to be getting in there to support that sort of idle RPM, spray around the manifolds and carbs with some starter spray and see if the RPM changes, with your butterflys shut completely and the air bypasses closed off there is no way for it to get enough air. Were these setup for single use previously? Holes drilled in the butterflies? _________________ Aust. RHD 66 Type 1
Aust. RHD 57 Type 1 Oval
| modok wrote: |
| I am an expert at fitting things in holes, been doing it a long time |
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Dale M. Samba Member

Joined: April 12, 2006 Posts: 10206 Location: Just a tiny bit west of Yosemite Valley
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Posted: Sun Jun 10, 2012 8:27 am Post subject: |
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| DUELLER wrote: |
Dale, You thinking 135's on the main? I tried 130's so so. 140's ripped pretty good, just trying to get the most. |
Would not even think of jet changes till you get other problem sorted out....
But ... both my engines ( 2180 & 2084) seem to like 135's with F-7 emulsion tubes and 200 airs...
Dale _________________ Lives his life vicariously through his own self...
1970 "Kellison Sand Piper Roadster" For Street & Show.
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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DUELLER Samba Member
Joined: July 06, 2008 Posts: 44 Location: salem, or
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Posted: Sun Jun 10, 2012 9:05 am Post subject: |
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The air bypasses are closed and the butterflys are intact. if i take a LED flashlight and shine it down the the carb you can see a little light through the sides of the butterflys at the flat spots but thats it. The gaskets are mint i have already checked that.
Dale,
I believe the problem is in my idle circuit so i was trying to get my mains figured out. I have f-11's, don't they react a little differently than f-7's? In all the searches i have done looking for "High Idle" i think i read that. |
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DarthWeber Samba Member

Joined: November 24, 2007 Posts: 7557 Location: Whittier,CA
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Posted: Sun Jun 10, 2012 10:22 am Post subject: |
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| DUELLER wrote: |
| if i take a LED flashlight and shine it down the the carb you can see a little light through the sides of the butterflys at the flat spots but thats it. |
Unless I misunderstood what you wrote that's the problem right there. If your idle speed screws are all the way backed out the throttle plates should be completely sealing against the carb bores. You shouldn't be able to see any light shining through. _________________
| Mitey62 wrote: |
| Swapped the Compufire for a Bosch blue and some points I had sitting around, started 1st crank. Took her out for a drive, pulls harder, more RPM, and runs smoother. I think I'll be sticking with points from now on. |
| RockCrusher wrote: |
JB weld the case halves....that'll keep the fretting to a minimum.  |
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DUELLER Samba Member
Joined: July 06, 2008 Posts: 44 Location: salem, or
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Posted: Sun Jun 10, 2012 12:01 pm Post subject: |
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Crap are you saying thats not typical Its where the 78degree bevels meet at the shaft, all the rest of it is fairly tight. Both carbs are the same way. Now what drive it as is? Would new butterflys be in order?  |
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Dale M. Samba Member

Joined: April 12, 2006 Posts: 10206 Location: Just a tiny bit west of Yosemite Valley
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Posted: Sun Jun 10, 2012 12:34 pm Post subject: |
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| DUELLER wrote: |
Crap are you saying thats not typical Its where the 78degree bevels meet at the shaft, all the rest of it is fairly tight. Both carbs are the same way. Now what drive it as is? Would new butterflys be in order?  |
Loosen screws securing butterfly's and try to reseat them to a better fit.... up/down/left/right/sideways/backwards... Try everything...
My butterfly's are so tight the engine pulls huge vacuum that starter actually struggles to start motor unless I crack the throttles...
Its all about adjustments/patience/fiddling.....
Dale _________________ Lives his life vicariously through his own self...
1970 "Kellison Sand Piper Roadster" For Street & Show.
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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esde Samba Member

Joined: October 20, 2007 Posts: 835 Location: central rust belt
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Posted: Sun Jun 10, 2012 1:41 pm Post subject: |
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Having just rebuilt my Dellorto 36's, and having to take down the shaft- butterfly- bearing assembly, I will add the following as things to look out for.
On the dellorto's the edge of the butterfly is bevelled slightly, so that it closes the edge seats 'perfectly' in the bore. If I installed the butterfly upside down, the bevel wouldn't match the bore, and it would never close tightly. The Weber's might be different, but check. Also, the holes for the butterfly were not for location, just to clamp them into place. I found that I had to loosely slide the butterflies into their slots, and then carefully close the throttle shaft. It took a bit of prying and moving to get the butterflies positioned so that the throttle was closed tightly and the butterflies sealed well all of the way around. Tighten the screws a bit, check, snug the screws all the way, check again. Don't forget to peen the screws over, don't want one of them getting eaten..
Anyway, this is what played out on the Dellorto's, sounds to me like you might need to do sort of the same thing on your Webers. |
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DUELLER Samba Member
Joined: July 06, 2008 Posts: 44 Location: salem, or
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Posted: Sun Jun 10, 2012 8:34 pm Post subject: |
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Ok, took it for a run with the Mrs. and have come to the conclusion that if you want the motor to idle lower you need to remember to put the return spring back on before you leave the house after adjusting the butterflys.
still idles high with spring back on. I've noticed that if i lift up on the linkage slightly to"force" the butterflys closed the idle goes down. does anyone know if the 78degree stamp on the butterflys faces up to the inlet of the carb or down to the outlet? maybe they are up side down? |
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66brm Samba Member

Joined: January 25, 2010 Posts: 2537 Location: Perth Western Australia
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Posted: Sun Jun 10, 2012 8:45 pm Post subject: |
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From the gallery
 _________________ Aust. RHD 66 Type 1
Aust. RHD 57 Type 1 Oval
| modok wrote: |
| I am an expert at fitting things in holes, been doing it a long time |
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DUELLER Samba Member
Joined: July 06, 2008 Posts: 44 Location: salem, or
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Posted: Mon Jun 11, 2012 4:28 pm Post subject: |
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| Thanks 66. I can just barely see the 80degree stamped on the butterfly, so i will go mess with it more. Anybody have an educated guess on my mains and airs? |
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66brm Samba Member

Joined: January 25, 2010 Posts: 2537 Location: Perth Western Australia
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Posted: Mon Jun 11, 2012 4:37 pm Post subject: |
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As Dale said, I wouldn't worry about the other jets yet till you get your idle sorted _________________ Aust. RHD 66 Type 1
Aust. RHD 57 Type 1 Oval
| modok wrote: |
| I am an expert at fitting things in holes, been doing it a long time |
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