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Who should I buy my suspension from?
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knowitall
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PostPosted: Thu Jul 05, 2012 10:05 am    Post subject: Who should I buy my suspension from? Reply with quote

I have a 1971 baja that has stock suspension. My plans up front are to go coil overs with 4x2 arms and a 6 inch wider beam. I have a donor link pin beam with beefed up spindles from my old sand rail.

Dans Performance parts and Bugzyla are the two companies I have been considering. Haven't heard to many good things about Appletree but I could be wrong. I would like to buy a package deal to save a little bit of money if possible. Do you guys have any recommendations?

Out back, I also want to go coil over suspension with 3x3's. The car will be driven on the street as well as offroad and I do not want any camber issues so I have been told not to go with Dans due to camber issues. Same thing with Appletree. How are Bugzyla's 3x3's? Any advice/opinions would be much appreciated.

Thanks guys!
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jsturtlebuggy
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PostPosted: Thu Jul 05, 2012 1:44 pm    Post subject: Reply with quote

The best place to buy parts from is the one that will help you when you have questions and can give you ideas on what need to be done to make it work.

Are you planning on pushing the front beam out from the frame head with the longer front arms? Not doing it may cause clearance problems with tires.
Does the Baja have a cage and front end support to beam already?
What kind of steering componets do you plan on using?
In the rear do you have the upper mounting points on the roll cage for the rear coil over shocks?
What you are wanting to do is just more than a bolt on setup, it is going to require fabrication work.
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2manybugs
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PostPosted: Thu Jul 05, 2012 7:41 pm    Post subject: Reply with quote

Check Avery's Aircooled out. Here is their site with a gallery of pictures of different arms they have done. http://www.averysaircooled.com/offroad/trailingarms2.cfm

They do kind of specialize in Baja bugs. They have a couple of Baja bugs that they race off road with.
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knowitall
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PostPosted: Fri Jul 06, 2012 12:41 am    Post subject: Reply with quote

jsturtlebuggy wrote:
The best place to buy parts from is the one that will help you when you have questions and can give you ideas on what need to be done to make it work.

Are you planning on pushing the front beam out from the frame head with the longer front arms? Not doing it may cause clearance problems with tires.
Does the Baja have a cage and front end support to beam already?
What kind of steering componets do you plan on using?
In the rear do you have the upper mounting points on the roll cage for the rear coil over shocks?
What you are wanting to do is just more than a bolt on setup, it is going to require fabrication work.


Yes I am planning on pushing the front beam out about 4 inches. The cage to the front end support will be fabbed once I order my parts. I hadn't thought about steering. What do you suggest? Also, I will weld in mounts for the rear coil overs after I get them.
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knowitall
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PostPosted: Fri Jul 06, 2012 12:41 am    Post subject: Reply with quote

2manybugs wrote:
Check Avery's Aircooled out. Here is their site with a gallery of pictures of different arms they have done. http://www.averysaircooled.com/offroad/trailingarms2.cfm

They do kind of specialize in Baja bugs. They have a couple of Baja bugs that they race off road with.


I will check them out. TYVM
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knowitall
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PostPosted: Fri Jul 06, 2012 9:33 am    Post subject: Reply with quote

Anyone else want to chime in?
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sxuxrxf Premium Member
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PostPosted: Fri Jul 06, 2012 10:34 am    Post subject: Reply with quote

Why are you asking us? You're the "knowitall", right? Cool
Sorry, couldn't resist.

Check out Tweeds for arms and spindles for the front.
Kustom 1 has great prices on RaceRunner coilover shocks (Sway-A-Way)
VeeDub Parts, now Pierside Parts, may still have the Beanie Boy 3x3 rear kit available.


For steering, check out my old school version here...
http://www.shoptalkforums.com/viewtopic.php?t=1203...mp;start=0
Cheap and feels like power steering on the street.
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It's a play thing
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PostPosted: Fri Jul 06, 2012 1:30 pm    Post subject: Reply with quote

My vote is for Mckenzies, very helpful staff. They were alot of help when we built our Thing.
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Crash Johnson
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PostPosted: Fri Jul 06, 2012 1:33 pm    Post subject: Reply with quote

sxuxrxf wrote:
Why are you asking us? You're the "knowitall", right? Cool
Sorry, couldn't resist.


Funny, I was thinking the same thing.

Mark
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It's a play thing
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PostPosted: Fri Jul 06, 2012 2:31 pm    Post subject: Reply with quote

The quality is remembered long after the price has been forgotten. Wow thats deep.
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greg mgm
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PostPosted: Fri Jul 06, 2012 3:16 pm    Post subject: Reply with quote

It's a play thing wrote:
My vote is for Mckenzies, very helpful staff. They were alot of help when we built our Thing.


Agree with McKenzies. Very helpful and knowledgeable.
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knowitall
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PostPosted: Sat Jul 07, 2012 10:40 am    Post subject: Reply with quote

Crash Johnson wrote:
sxuxrxf wrote:
Why are you asking us? You're the "knowitall", right? Cool
Sorry, couldn't resist.


Funny, I was thinking the same thing.

Mark


I made it because I used to know a heavy guy everyone called Slim, haha. I figure I know next to nothing, so it was a perfect name. Besides, if you guys keep answering my questions, I will have to change it to clueless or something similar!

I will check out Tweeds arms, thanks. Also have the build page favorited.

Any other opinions? I would like to weigh all my options before I make my decisions.

Thanks guys.

Brett
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knowitall
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PostPosted: Sun Jul 08, 2012 12:35 pm    Post subject: Reply with quote

sxuxrxf wrote:
Why are you asking us? You're the "knowitall", right? Cool
Sorry, couldn't resist.

Check out Tweeds for arms and spindles for the front.
Kustom 1 has great prices on RaceRunner coilover shocks (Sway-A-Way)
VeeDub Parts, now Pierside Parts, may still have the Beanie Boy 3x3 rear kit available.


For steering, check out my old school version here...
http://www.shoptalkforums.com/viewtopic.php?t=1203...mp;start=0
Cheap and feels like power steering on the street.


There is another direction I just came across while doing research. Most of it came from your comments and former posts/build threads, so thank you very much!

The Kaddie Shack has a kit that consists of some vw thing rear suspension components that claims 10.5 inches of travel with two minor mods, one being to the spring plates. http://shop.kaddieshack.com/IRS-OFF-ROAD-105-TRAVEL-KIT-OR1.htm

This would allow me to go with a shorter arm up front, say a 2.5x1. What would be a realistic estimate with the 2.5x1 if I retained the stock spring packs? Would this even be advisable?

P.S. What is "bump steer"?


Last edited by knowitall on Sun Jul 08, 2012 12:46 pm; edited 1 time in total
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Get2TheRiver
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PostPosted: Sun Jul 08, 2012 12:44 pm    Post subject: Reply with quote

I like mckenzies. Rebuilt my front end two years ago using everything from mckenzies. They were really helpful and their tips made the install easier than it would have otherwise been. At that time I chose the knock off Chinese trailing arms - longer and wider tha stock. I saved a lot of money going that route.

But... They only lasted two years. Just got done replacing trailing arms with the Fodrill arms with the larger link pins. Everything i needed purchased at mckenzies. Cost a lot more than the Chinese ones, but maybe they will nw last me a "lifetime..."
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knowitall
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PostPosted: Sun Jul 08, 2012 12:59 pm    Post subject: Reply with quote

Get2TheRiver wrote:
I like mckenzies. Rebuilt my front end two years ago using everything from mckenzies. They were really helpful and their tips made the install easier than it would have otherwise been. At that time I chose the knock off Chinese trailing arms - longer and wider tha stock. I saved a lot of money going that route.

But... They only lasted two years. Just got done replacing trailing arms with the Fodrill arms with the larger link pins. Everything i needed purchased at mckenzies. Cost a lot more than the Chinese ones, but maybe they will nw last me a "lifetime..."


What sizes were the old chinese arms and what size are the new ones? Did you have to go with coil overs?

Thanks!

Brett


Last edited by knowitall on Sun Jul 08, 2012 11:25 pm; edited 1 time in total
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2manybugs
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PostPosted: Sun Jul 08, 2012 3:05 pm    Post subject: Reply with quote

It is possible to get 10 plus inches out of stock size arms. We have a 5/1600 that has stock by one arms and we get an honest 13 inches out of it using race prepped 930s' with bus stub axles. The problem is that you really are putting a CV to the max and if you do not service and replace cv joints often at this level you will soon have one break and be stuck in the boonies somewhere. I would advise that you use arms as long as you can use with bus stub axles if you can. The bus stubs will add almost an inch length to your drive axle compared with a type 1 stub with the same wheel base. The longer your drive axle the less angle you will put into your CV at the same given travel. I am not sure which way you are measuring the 1x2 1/2 front arms. Do you mean 2 1/2 longer? If so the stock spring packs will not work well with that much extra leverage. You will have to go to coils at that point for it to work well. I had a pre run Baja with 1 1/4 longer front arms using spring packs and an ajustable arms, and although the car worked well, the front end sagged a little and I could not adjust it up like I wanted. Bump steer is when your steering box or rack and pinion location is not correct and when the front wheel goes up and down the geometry concerining the tie rod is not correct. If the geometry is not correct the distance between the holes that the tie rod goes into will change througout the travel and that will cause the tie rod to pull or push the steering arm on the spindle causing it to turn when you hit a bump. You have to be very careful building a front end to eliminate bump steer.
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knowitall
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PostPosted: Sun Jul 08, 2012 10:37 pm    Post subject: Reply with quote

2manybugs wrote:
It is possible to get 10 plus inches out of stock size arms. We have a 5/1600 that has stock by one arms and we get an honest 13 inches out of it using race prepped 930s' with bus stub axles. The problem is that you really are putting a CV to the max and if you do not service and replace cv joints often at this level you will soon have one break and be stuck in the boonies somewhere. I would advise that you use arms as long as you can use with bus stub axles if you can. The bus stubs will add almost an inch length to your drive axle compared with a type 1 stub with the same wheel base. The longer your drive axle the less angle you will put into your CV at the same given travel. I am not sure which way you are measuring the 1x2 1/2 front arms. Do you mean 2 1/2 longer? If so the stock spring packs will not work well with that much extra leverage. You will have to go to coils at that point for it to work well. I had a pre run Baja with 1 1/4 longer front arms using spring packs and an ajustable arms, and although the car worked well, the front end sagged a little and I could not adjust it up like I wanted. Bump steer is when your steering box or rack and pinion location is not correct and when the front wheel goes up and down the geometry concerining the tie rod is not correct. If the geometry is not correct the distance between the holes that the tie rod goes into will change througout the travel and that will cause the tie rod to pull or push the steering arm on the spindle causing it to turn when you hit a bump. You have to be very careful building a front end to eliminate bump steer.


I was under the impression that 930 cv's are 108mm and type 2 are 100mm. Also, isn't the spline count on a 930 axleshaft 28 and on the type 2 its 30? How do the bus stub axles mate to a 930 CV when they have different amount of splines and are 8mm larger in diameter? Which axles do you run? They have to be aftermarket I would guess because the axle has to be longer AND the splines have to match up, correct? Also, I would need conversion drive flanges to mate with my stock type 1 trans? And of course the CV's. Damn this is getting complex.

And yes, I said 2 1/2 when I meant to say 2 1/4. And yes, 2 1/4" longer trailing arms. Even if I got heavy duty spring packs it would droop?

Thanks man!

Brett
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2manybugs
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PostPosted: Mon Jul 09, 2012 8:22 am    Post subject: Reply with quote

It does get complicated to do it right. I did not mean to make it confusing about the 930 CV joints and the bus axles. I have conversion bus stub axles from Avery's that fit the 930's. The output flanges came from Avery's too. We use Sway A Way drive axles and don't remember the length. If I recall though they are very close to 18" long. Avery's built the arms with a lot of camber so that when the car is at ride height the wheels have zero camber. The arms they build are all custom so that you can pick what ride height you need for you car and have the correct camber built into the arms. You were talking about front control arms. I would suggest Woods Wheelworks in Phoenix for control arms. Very high quality and not inexpensive but reasonable for what you get. They have been used in off road races for years and have done very well.
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2manybugs
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PostPosted: Mon Jul 09, 2012 8:36 am    Post subject: Reply with quote

I forgot to address your 930 axle size question. The 930 axles are larger in diameter and spline count than bus. If you are going to really use this car and want it to last I suggest you build it using 930 joints. If you are going to buy axles anyway you might as well get the larger 930 units. They do not cost much more than the bus axles. It is the same way with the 930 joints if you are going to buy new. The biggest bang for the buck though, if you don't need the toughest car you can build is to have a pair of 2 1/2 by 2 1/2 arms built with bus bearing houisings. You will be able to use the stubs, drive axles, boots, bolts and even the bearings (68 to 71 bus) out of a (if you really want to save money) wrecked bus. You can use bus drum brakes or Avery's has a disk brake kit that will fit the bus stubs.
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knowitall
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PostPosted: Mon Jul 09, 2012 11:44 pm    Post subject: Reply with quote

2manybugs wrote:
I forgot to address your 930 axle size question. The 930 axles are larger in diameter and spline count than bus. If you are going to really use this car and want it to last I suggest you build it using 930 joints. If you are going to buy axles anyway you might as well get the larger 930 units. They do not cost much more than the bus axles. It is the same way with the 930 joints if you are going to buy new. The biggest bang for the buck though, if you don't need the toughest car you can build is to have a pair of 2 1/2 by 2 1/2 arms built with bus bearing houisings. You will be able to use the stubs, drive axles, boots, bolts and even the bearings (68 to 71 bus) out of a (if you really want to save money) wrecked bus. You can use bus drum brakes or Avery's has a disk brake kit that will fit the bus stubs.


Thank you so much for the information. With all the new knowledge I have, here is what I have decided so far.

Rear suspension is going to consist of Fox shocks (take off from my sand rail), HD Empi 930 cv's, not the lightened ones, the regular ones. Stock boxed trailing arms (supplied by my sand rail) with drive flanges and stub axles to fit the 930's. Everything will be purchased with the idea of using a 002 bus box. I really don't want to invest in a bus box right now but I have to do this for 2 reasons.

#1 If I plan to go to a 002 in the future anyways, the stub axles, drive flanges, and drive axles I purchase for the current type 1 trans will be useless.
#2 My engine is an SR20DET which puts out over 200 HP. It worked fine in my light weight sand rail with the type 1 trans because I never beat on it. The baja is much heavier(I think?) than the rail and will probably go through the two type 1 trannys I have pretty quickly.

Do you guys agree with those two reasons? If I am incorrect, please correct me.

Up front, I plan to go with a 6" wider beam with 10" towers. Trailing arms will be 2 1/4 X 1 and will connect to heavy duty leafs or springs or w/e they are called. The front end on my sand rail is link pin(I would use the whole beam if it were not bent), so I will be taking off the spindles, carriers, etc because they have been reinforced. That will save me a little bit of cash. I will connect the LP beam with a custom adapter that will push the front end out 2.5" to offset the trailing arms. I will need to get brakes for the new front end, my sand rail did not have front brakes. I will be checking the classifieds for that stuff. I have some bilstein shocks that I will take from the front of the rail as well.

I haven't figured out the steering yet. I want to get all the other stuff installed first, then make a plan of action for making the car turn.

Okay, what am I forgetting?

Brett
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