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minimember Samba Member
Joined: March 14, 2013 Posts: 119 Location: cupertino
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Posted: Fri Jul 25, 2014 12:00 am Post subject: Need Advice. Engine won't start |
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Hello guys, I just finished rebuilding my 1st type 1 engine and threw it back in my bay window, but she won't fire.
I pressurized the oil passages, she cranks but just won't catch. Battery is charged, I tested the coils primary and secondary resistances. Statically timed my svda distributer to 7.5btdc. I tried changing the plug wires and statically set my air fuel and idle screws both 2.5 rotations backed out.
The fuel filter shows a few bubbles when the engines cranking.
I didn't try spraying starter fluid in the carb to see if it's a fuel issue.
Does anyone have any suggestion on other things that I can check? I feel like I may be missing something simple. |
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Vest Failure Samba Member
Joined: February 05, 2014 Posts: 15 Location: Suffolk, UK
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Posted: Fri Jul 25, 2014 1:27 am Post subject: |
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Hi
Have you actually checked you have a spark? Problem has to be spark or fuel. |
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Brian Samba Moderator
Joined: May 28, 2012 Posts: 8340 Location: Oceanside
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Posted: Fri Jul 25, 2014 2:01 am Post subject: |
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"if its not an electrical problem it can be solved with a hammer"
Definitely check the distributor first and see if there is a spark. _________________ Wash your hands
'69 Bug
'68 Baja Truck
'71 Bug
'68 Camper
Only losers litter |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50338
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Posted: Fri Jul 25, 2014 5:36 am Post subject: |
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If you have spark and fuel and it still will not even try to start, it is likely you have the dizzy out of time by180*, try rotating you wires around the cap by 180* and see what happens. |
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wcfvw69 Samba Purist
Joined: June 10, 2004 Posts: 13389 Location: Arizona
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Posted: Fri Jul 25, 2014 6:45 am Post subject: |
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Pull the air cleaner off if it's mounted. Look down the carb with a flash light. Pull the throttle arm. Is it spraying gas down the throat? If not, trouble shoot why.
If it's getting gas, verify you have spark. Do you have power to your coil with the key on? Are your spark plug wires in the right holes? _________________ Contact me at [email protected]
Follow me on instagram @sparxwerksllc
Decades of VW and VW parts restoration experience.
The Samba member since 2004.
**Now rebuilding throttle bodies for VW's and Porsche's**
**Restored German Bosch distributors for sale or I can restore yours**
**Restored German Pierburg fuel pumps for sale or I can restore yours**
**Restored Porsche fuel pumps or I can restore yours**
**Restored Porsche distributors or I can restore yours** |
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SGKent Samba Member
Joined: October 30, 2007 Posts: 41031 Location: Citrus Heights CA (Near Sacramento)
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Posted: Fri Jul 25, 2014 7:06 am Post subject: Re: Need Advice. Engine won't start |
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minimember wrote: |
Hello guys, I just finished rebuilding my 1st type 1 engine and threw it back in my bay window, but she won't fire.
I pressurized the oil passages, she cranks but just won't catch. Battery is charged, I tested the coils primary and secondary resistances. Statically timed my svda distributer to 7.5btdc. I tried changing the plug wires and statically set my air fuel and idle screws both 2.5 rotations backed out.
The fuel filter shows a few bubbles when the engines cranking.
I didn't try spraying starter fluid in the carb to see if it's a fuel issue.
Does anyone have any suggestion on other things that I can check? I feel like I may be missing something simple. |
Fuel/air
Compression
Spark
Which are you missing?
You can put a teaspoon of fuel down the carb throat to be sure it has fuel
It should have compression as you just rebuilt it
Pull the coil wire off the cap and hold it with a rag close to the steel frame. Have someone crank it and see if you get a spark.
We restored a 41 Packard straight 8 back in my senior year of high school. When it came time to prime it, Dan's dad handed him a gallon jug filled with clear kerosene and said it was gasoline. We worked hours trying to figure why it wouldn't fire until we smelled the fuel and realized what he had done. _________________ “Most people don’t know what they’re doing, and a lot of them are really good at it.” - George Carlin |
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wcfvw69 Samba Purist
Joined: June 10, 2004 Posts: 13389 Location: Arizona
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Posted: Fri Jul 25, 2014 9:20 am Post subject: Re: Need Advice. Engine won't start |
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SGKent wrote: |
minimember wrote: |
Hello guys, I just finished rebuilding my 1st type 1 engine and threw it back in my bay window, but she won't fire.
I pressurized the oil passages, she cranks but just won't catch. Battery is charged, I tested the coils primary and secondary resistances. Statically timed my svda distributer to 7.5btdc. I tried changing the plug wires and statically set my air fuel and idle screws both 2.5 rotations backed out.
The fuel filter shows a few bubbles when the engines cranking.
I didn't try spraying starter fluid in the carb to see if it's a fuel issue.
Does anyone have any suggestion on other things that I can check? I feel like I may be missing something simple. |
Fuel/air
Compression
Spark
Which are you missing?
You can put a teaspoon of fuel down the carb throat to be sure it has fuel
It should have compression as you just rebuilt it
Pull the coil wire off the cap and hold it with a rag close to the steel frame. Have someone crank it and see if you get a spark.
We restored a 41 Packard straight 8 back in my senior year of high school. When it came time to prime it, Dan's dad handed him a gallon jug filled with clear kerosene and said it was gasoline. We worked hours trying to figure why it wouldn't fire until we smelled the fuel and realized what he had done. |
Your post reminded me of what my Dad did to me when I was 5 or 6. He couldn't get the lawn mower started. He called out to me to come over to him. He said "here, hold on to this".. He pulled the pull rope thru and shocked the crap out of me..! I went running and crying to my Mom while he stood there and said "hum... must be a fuel problem"...
For years after that, he'd get pissed at me for something and say "what's wrong with you son?" and I'd say "remember that time with the lawnmower!" _________________ Contact me at [email protected]
Follow me on instagram @sparxwerksllc
Decades of VW and VW parts restoration experience.
The Samba member since 2004.
**Now rebuilding throttle bodies for VW's and Porsche's**
**Restored German Bosch distributors for sale or I can restore yours**
**Restored German Pierburg fuel pumps for sale or I can restore yours**
**Restored Porsche fuel pumps or I can restore yours**
**Restored Porsche distributors or I can restore yours** |
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minimember Samba Member
Joined: March 14, 2013 Posts: 119 Location: cupertino
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Posted: Fri Jul 25, 2014 12:37 pm Post subject: |
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Thanks everyone for the fast responses,
I'm at work all day, so won't be able to trouble shoot until tonight/tomorrow. I did pull the coil off the distributor cap and held it up to the frame and it did spark, I also double checked the order the plugs are in and both the #1 valves are closed when the distributer rotor is facing the #1 plug. #2's exhaust is open and intake is closed (which seems correct in my head assuming the distributer rotates counter clockwise) Could something as small as a bad condenser be the problem? is there a way to check that? I'll also try pulling the throttle and seeing if I can see the fuel squirt…I'll keep you posted, any other suggestions are more then welcome! |
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Tcash Samba Member
Joined: July 20, 2011 Posts: 12844 Location: San Jose, California, USA
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50338
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Posted: Fri Jul 25, 2014 3:04 pm Post subject: |
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minimember wrote: |
I also double checked the order the plugs are in and both the #1 valves are closed when the distributer rotor is facing the #1 plug. #2's exhaust is open and intake is closed (which seems correct in my head assuming the distributer rotates counter clockwise) |
Which it does not, it rotates CW. The firing order is 1-4-3-2. If #2 is just opening the exhaust valve it is on the bottom of the power stroke and #1 would be at the top of the exhaust stroke not the top of the compression stroke. Try rotating your wires 180° and see if it will start. |
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minimember Samba Member
Joined: March 14, 2013 Posts: 119 Location: cupertino
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Posted: Fri Jul 25, 2014 8:32 pm Post subject: |
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I meant to say clockwise. When I rotate the pulley to TDC, and the rotor is pointing at the number #1 spark plug, the #1's valves are both closed with a .008" gap set for initial break-in... with the pulley in the same spot, the #2 cylinder's open and intakes closed, which makes me think that it is on exhaust...Can you confirm that this is correct?
Just to be on the safe side I tried rotating the plugs 180 degrees and still no fire |
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udidwht Samba Member
Joined: March 06, 2005 Posts: 3779 Location: Seattle, WA./ HB, Ca./ Shizuoka, Japan
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Posted: Fri Jul 25, 2014 8:41 pm Post subject: |
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Leave the valves at .006. Not likely related to the no start issue but your not doing the engine any good by setting them at .008. _________________ 1972 Westy Hardtop/Type-4 2056cc
96mm Biral AA P/C's~7.8:1CR
Headflow Masters New AMC 42x36mm heads w/Porsche swivel adjusters
71mm Stroke
73 Web Cam w/Web solids
Dual 40mm IDF Webers - LM-2 - 47.5 idles/125 mains/190 air corr./F11 tubes/28mm Vents - Float height 10.45mm/Drop 32mm
Bosch SVDA w/Pertronix module (7.5 initial 28 total @ 3400rpm)
Bosch W8CC plugs
Pertronix Flamethrower 40K coil
S&S 4-1 w/Walker QP 17862
3 rib 002 Trans
185R14 Hankook tires |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50338
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Posted: Fri Jul 25, 2014 9:23 pm Post subject: |
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minimember wrote: |
I meant to say clockwise. When I rotate the pulley to TDC, and the rotor is pointing at the number #1 spark plug, the #1's valves are both closed with a .008" gap set for initial break-in... with the pulley in the same spot, the #2 cylinder's open and intakes closed, which makes me think that it is on exhaust...Can you confirm that this is correct?
Just to be on the safe side I tried rotating the plugs 180 degrees and still no fire |
I think you are correct. |
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minimember Samba Member
Joined: March 14, 2013 Posts: 119 Location: cupertino
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Posted: Sat Jul 26, 2014 4:24 pm Post subject: |
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So the coil is getting spark and the condenser is showing resistance when it should, but the it appears that my pict-3 carb is not getting any fuel when I open the throttle (I am assuming that I would see fuel come out of one of the three tubes that sit above the throttle bode.
The fuel filter has filled with gasoline, which makes me think that pump is working but I really dont have much experience with trouble shooting carburetors.
Can anyone give me advise on how to go about trouble shooting my lack of fuel issue. Possible causes, things to check, etc...
Thanks in advance,
-Craig |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50338
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Posted: Sat Jul 26, 2014 6:14 pm Post subject: |
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With the engine off get your head above the carb (or use a mirror) and see if any gas squirts down into the venturi when you stroke the throttle open. If it squirts then you must have at least a bit of gas in your carb.
If no squirt, get a 10cc syringe and fill it with gas and squirt the gas down the bowl vent (the upward angling tube above the venturi. Repeat a couple of times and then try to start it. Always reinstall the air cleaner when messing with the carb as you don't want flames filling the engine compartment if you get a back fire.
If you do get a squirt, then pump the throttle a few times to see if that will give you a start.
Once you do get it running add some quality Carb/FI cleaner to the tank to try and get things clean in the tank, pump, and carb. |
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minimember Samba Member
Joined: March 14, 2013 Posts: 119 Location: cupertino
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Posted: Sat Jul 26, 2014 7:36 pm Post subject: |
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So it does squirt when when I pull the throttle...but does not fire.
So now my thinking is back to spark. When I held the coil wire to ground and cranked the engine, I saw a pretty significant spark, but not so much when I tried the same thing with one of the spark plugs...Could that be a clue? would a bad condenser affect that?
I should also mention that when I initially wired the coil up and tried to turn it over, I accidentally had the green condenser wire connected to the positive side of the coil and the coil got super hot. Thought that I could have fried one or both the condenser and coil, but when I tested the resistance of the coil, I got 4ohms primary and 8k ohms secondary, which seemed around what it should be, and the condenser would switch from showing open to resistance as the points came in contact with one another. Trying to get to the bottom of this issue, any other suggestions/ advice would be more then helpful!!!!! |
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Tcash Samba Member
Joined: July 20, 2011 Posts: 12844 Location: San Jose, California, USA
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Posted: Sat Jul 26, 2014 7:47 pm Post subject: |
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I accidentally had the green condenser wire connected to the positive side of the coil and the coil got super hot.
Ha, when I do that the green wire starts smoking and burns in half.
Time to replace the condenser.
Good Luck |
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minimember Samba Member
Joined: March 14, 2013 Posts: 119 Location: cupertino
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Posted: Sat Jul 26, 2014 8:10 pm Post subject: |
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I hope your right. Wire doesn't show visual signs, though I did smell it, but When I resistance test the condenser wire and rotate the rotor, the meter reads open until the points close and then it reads resistance (the ohms escape me off of the top of my head). Thoughts? replace it anyways?? |
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Wildthings Samba Member
Joined: March 13, 2005 Posts: 50338
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Posted: Sat Jul 26, 2014 9:47 pm Post subject: |
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Hooking the condenser/points wire to the wrong side of the coil should not hurt the coil at all, don't know why it got hot doing this as it should have zero current flow. The damage to the condenser would be restricted to the wire and would not have hurt the condenser itself. It would heat the points up pretty bad and likely make them unusable.
If you have good spark on the coil wire and a poor spark at the plugs the plugs wires and the cap and rotor would all be suspect. |
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minimember Samba Member
Joined: March 14, 2013 Posts: 119 Location: cupertino
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Posted: Mon Jul 28, 2014 10:09 am Post subject: |
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Here's where I'm at today. Carbs definitely getting fuel, I checked with a mirror, and pulled the throttle.
Issue is with spark. The spark coming out of the plugs and the coil wires is Not Blue, rather a thin yellow spark. Though all my resistance tests showed that everything was falling within spec. I had a bunch of extra parts so I decided to change the plugs, points, condenser, and all of the wiring to the coil, set the gap to spec on the plugs and points...and still yellow.
So here's what I'm thinking. Battery had been sitting for 8 months and was the same one that came with my car when I got it 2 years ago...I had a trickle charger but neglected to keep it on there until the day before it was ready to fire it up...I also may have left it connected to the bus and just noticed I had an interior light that's switch was broken and didn't want to turn off. I checked and the water levels are a bit low and there might even be sign of acid on the outside. So perhaps it had a bad cell, and just isn't kicking out the amps needed to get the blue spark.
My biggest question is: would a bad battery cell prevent my car from getting enough amps to turn over when I tried to jump it using another car? I've read online that bad cells can do that, but wasn't sure. I also tried disconnecting the old battery and starting it just from the jumper cables and it was even a weaker crank. |
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