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mandraks
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PostPosted: Wed Oct 23, 2013 11:22 am    Post subject: Reply with quote

Clara wrote:
srfndoc wrote:
Mountain gearing?

There was a mountain geared big nut 1 ton RGB with 1.39 gearing.
I have never seen one in the USA, but evidently they were sold in Italy (alpine gearing)

You can take out the RGB fill plug, mark a tooth with a sharpie, and slowly turn the drum and count teeth. Then compare to this chart:

Image may have been reduced in size. Click image to view fullscreen.


Double check your numbers.


back home in germany we see these quite a bit, from the swiss army busses. they are seriously slow, though, recommended speed is something like 60km/h which is less than 40mph Smile they did also come with a locking differential, the old ball style 100% locker, very noisy when it engages
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Culito
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PostPosted: Thu Oct 24, 2013 2:59 pm    Post subject: Reply with quote

So I had time to do some quick experimentation with the transaxle today.

RGB = 19 teeth top, and I figured a 1.26 reduction so they are indeed 63-on big nut boxes.
Then I jacked one rear wheel up (keeping the other stationary) and rotated the engine.

2nd gear: engine almost 5 3/4 (5.7?) rotations per one axle rotation
4th gear: engine almost 1 1/2 rotations (1.4?) rotations per one axle rotation.

Now I'm off to see if I can find out exactly what that means.
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Wayland
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PostPosted: Thu Oct 24, 2013 6:29 pm    Post subject: Reply with quote

If you're only jacking up one wheel you need to let it rotate exactly twice while counting the engine revolutions.
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Culito
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PostPosted: Thu Oct 24, 2013 8:44 pm    Post subject: Reply with quote

Wayland wrote:
If you're only jacking up one wheel you need to let it rotate exactly twice while counting the engine revolutions.

Ok...and then?
I guess I'm not really sure how the diff affects the gear ratios. Does it double the output if you block one wheel?
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Wayland
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PostPosted: Fri Oct 25, 2013 10:45 am    Post subject: Reply with quote

If you block one wheel the other wheel turns twice as fast, so two revs of the jacked up wheel = one rev of the ring gear.
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quartermilecamel
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PostPosted: Sat Nov 02, 2013 12:41 pm    Post subject: Reply with quote

I thought the 4:37 r and p was stock for a bus to 67. My bus does 65mph at 4 grand. 205/75/15 tires, 1:26 big nut boxes. Still need to calculate the 1st through 4th gears but that link is down that e and b posted a while back. Im contemplating putting in the 4:12 as suggested to bring the rpms down a bit to 3800 at 65.
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AlteWagen
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PostPosted: Sat Nov 02, 2013 12:54 pm    Post subject: Reply with quote

I have found this very useful when deciding what gearing to use.

http://www.thesamba.com/vw/archives/info/rgb_calc.php


Replace values as needed and refresh the formulas for new results
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quartermilecamel
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PostPosted: Sat Nov 02, 2013 1:00 pm    Post subject: Reply with quote

I tried to open it after I saved it. Says windows cant open the file. Aparently I need whatever program the calculator uses.
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AlteWagen
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PostPosted: Sat Nov 02, 2013 1:02 pm    Post subject: Reply with quote

You need Excel, dont think word will do it.

Also make sure to follow the directions. Right click on the link, click save link as then save it to your desk top.

If you have excel you should be able to open it from there
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quartermilecamel
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PostPosted: Sat Nov 02, 2013 1:32 pm    Post subject: Reply with quote

excel installed. Now I just need the excel mental idiot instruction download Laughing
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Brokenbus
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PostPosted: Fri Oct 24, 2014 6:12 am    Post subject: Reply with quote

Can anyone tell me what RPM's a stock 1600 DP motor should spin at (50 mph, 60 mph and 70 mph RPM's?)with a stock non modified bus 1967 big nut transmission with stock RGB's? I know the DP is not stock but I have asked a local re-builder build my big nut trans to stock 1967 specs. I am going to hook up a tachometer for the test drive and would really like to know if it was built right. My tire are General grabbers 27X8.5X14lt.

If you know what the 1600 engine RPM's should be, roughly, for 4.375, 4.12 and 3.88 R&P using the same size tires and stock RGB's I would extremely grateful if you could post it here. BTW I GPS'd the speedo with the grabbers and its within +1 mph so speedo is acurate.

Thanks
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srfndoc
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PostPosted: Fri Oct 24, 2014 6:43 am    Post subject: Reply with quote

Brokenbus wrote:
Can anyone tell me what RPM's a stock 1600 DP motor should spin at (50 mph, 60 mph and 70 mph RPM's?)with a stock non modified bus 1967 big nut transmission with stock RGB's? I know the DP is not stock but I have asked a local re-builder build my big nut trans to stock 1967 specs. I am going to hook up a tachometer for the test drive and would really like to know if it was built right. My tire are General grabbers 27X8.5X14lt.

If you know what the 1600 engine RPM's should be, roughly, for 4.375, 4.12 and 3.88 R&P using the same size tires and stock RGB's I would extremely grateful if you could post it here. BTW I GPS'd the speedo with the grabbers and its within +1 mph so speedo is acurate.

Thanks


It's easy to do on your own with the right formula:

RPM=(MPH*336* (R&P*4th*1.26))/Tire Diameter in inches

Stock 1967 Big nut uses a 4.375 R&P and a .82 4th. With your tires:

50mph - 2833rpm
60mph - 3400rpm
70mph - 3966rpm

Just change the value for the R&P to get the other values.
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Brokenbus
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PostPosted: Fri Oct 24, 2014 7:23 am    Post subject: Reply with quote

srfndoc wrote:
Brokenbus wrote:
Can anyone tell me what RPM's a stock 1600 DP motor should spin at (50 mph, 60 mph and 70 mph RPM's?)with a stock non modified bus 1967 big nut transmission with stock RGB's? I know the DP is not stock but I have asked a local re-builder build my big nut trans to stock 1967 specs. I am going to hook up a tachometer for the test drive and would really like to know if it was built right. My tire are General grabbers 27X8.5X14lt.

If you know what the 1600 engine RPM's should be, roughly, for 4.375, 4.12 and 3.88 R&P using the same size tires and stock RGB's I would extremely grateful if you could post it here. BTW I GPS'd the speedo with the grabbers and its within +1 mph so speedo is acurate.

Thanks


It's easy to do on your own with the right formula:

RPM=(MPH*336* (R&P*4th*1.26))/Tire Diameter in inches



Stock 1967 Big nut uses a 4.375 R&P and a .82 4th. With your tires:

50mph - 2833rpm
60mph - 3400rpm
70mph - 3966rpm

Just change the value for the R&P to get the other values.


Thanks for the quick reply but could you clarify what the * is and the 336 or*336*? In other words could you spell out what math functions are used and when? (I get the / is divided by and I am assuming my tire diameter is 27.
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srfndoc
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PostPosted: Fri Oct 24, 2014 7:34 am    Post subject: Reply with quote

The * means to multiply so:

RPM=(MPH x 336 x (R&P x 4th x 1.26))/Tire Diameter in inches

Simplified this would be:

50mph x 336 x (4.375 x .82 x 1.26) / 26.8"

or

50 x 336 x (4.520) / 26.8 = 2833rpm
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Brokenbus
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PostPosted: Fri Oct 24, 2014 7:38 am    Post subject: Reply with quote

I think I got it. Is it

RPM=(MPH*336* (R&P*4th*1.26))/Tire Diameter in inches

50 x 336 x (4.375 x .82 x 1.26) / 27 ?

That gave me 2812 for RPM.

Thanks again I was typing my reply as you did yours. i appreciate it!
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Eric&Barb
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PostPosted: Fri Oct 24, 2014 7:59 am    Post subject: Reply with quote

Did you find any paper work on which gears were installed?

Did you try the gearing calculator we Pmailed you last night?

Quote:

Here is a post about stock 14" bus tire size:

http://www.thesamba.com/vw/forum/viewtopic.php?t=129570&highlight=tire+diameter

Here is great gearing calculator:

http://weddleindustries.com/gear-calculator

Fill out all 1st thru 4th gear ratios, R&P, tire height, up shift RPM, and scroll down. Just edited this last sentence to be more accurate

Then any result for both MPH @ what RPM you want to run, you divide it by 1.26 which is the RGB gearing reduction to get final road speed result.

EG for us running 3.875 R&P @ 3,000 upshift RPM results in 75.8 MPH without RGBs. With 1964-67 standard 1.26 RGBs road speed is 60 MPH.


Great thing about that gearing calculator is you get results listed by every 100 RPM ranging from 1,000 thru 9,500 RPM for all four forward gears. So you can easily pick a low RPM to shift into the next upper gear.
Once was offered a rebuilt transaxle that by the paperwork would have had to get up to about 5,000 RPM in third just to get into the bottom of fourth gear at 1,500 RPM which with stock bus R&Ps is as low as one should go or risk lugging the engine.
Found out that using the stock Beetle 3.88 R&P, with .82 fourth gear, and 1.26 RGBs, that below 2,000 RPM due to the higher gearing it feels like it is lugging the engine.

Plus once you have all the gearing and tire height in there, all you have to do is change the R&P ratio to see the changes.
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srfndoc
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PostPosted: Fri Oct 24, 2014 8:18 am    Post subject: Reply with quote

Brokenbus wrote:
I think I got it. Is it

RPM=(MPH*336* (R&P*4th*1.26))/Tire Diameter in inches

50 x 336 x (4.375 x .82 x 1.26) / 27 ?

That gave me 2812 for RPM.

Thanks again I was typing my reply as you did yours. i appreciate it!


No problem. FYI, your tires are actually 26.8" according to the specs. The calc EB posted is nice as well as you can change one value and see the effect (as EB mentioned).
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PostPosted: Sat Oct 25, 2014 1:56 pm    Post subject: Reply with quote

Hey there! FWIW I took my 66 Westy out for a 60 mile coastal cruise today and got 68 mph at 4000 on the flat. I'm running a 2017 ,215/75/15 Kumhos,stock big nut, and 3.88 FF tans. I about worried and overanalyzed it to illness when I was deciding the combo for the build, but there's a wide variety of results reported and who the hell wants to go 70 alot in a bus? $.02
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PostPosted: Tue Dec 09, 2014 10:38 pm    Post subject: Reply with quote

That speed and that rpm sounds like like you have 4.12 not 3.88 gears. I have 4.12 w/126 big nuts and my rpm's are 3800 at 65mph w/205/75/15 tires. The 3.88 should drop rpm's by about 400. So 3400 rpm's at 65mph.
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