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Iguana Samba Member
Joined: April 19, 2008 Posts: 922 Location: SOCAL
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Posted: Mon Nov 17, 2014 10:34 pm Post subject: EMPI Stub Axle Breaks !! |
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Well it seems my opinion of what Empi Parts I can and can't use is growing each time I go out and Play. I went out to the desert on Sunday with a mate for a quick spin. 15 miles in he did a U-turn and had a small issue with his Empi Stub Axle...
Judging by the feedback I have been getting this is becoming a very common occurrence.
At least I know my caliber brackets holds up to side force
Axle was a clean break just in side the carrier. Until that happened we were having a great time lol. These axles had maybe 300 miles on them and this was their first time in the Desert.
Should have had a spare, oh well live and learn. |
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Letterman7 Samba Member
Joined: March 14, 2004 Posts: 3198 Location: Downingtown, PA
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Posted: Tue Nov 18, 2014 5:37 am Post subject: |
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Well... doesn't that just suck. One would think there would be a US company that could mill decent ones, even if the price were a little higher. Any machine shops in your area? |
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GS guy Samba Member
Joined: December 03, 2007 Posts: 968 Location: Maryland
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Posted: Tue Nov 18, 2014 5:49 am Post subject: |
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Precision Alloy:
http://precisionalloy.com/
Top quality, USA made. They modified a set of 944 stubs to accept T2 CVs for me some years back, excellent quality work.
Jeff _________________ 70's vintage Deserter GS buggy - undergoing transformation to Super GS! |
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Tom_Kathleen Samba Member
Joined: August 26, 2004 Posts: 919 Location: Vernon, CT
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Posted: Tue Nov 18, 2014 7:24 am Post subject: |
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When we 1st converted Kathleen's Manxter to Subaru power and it still had VW IRS rear suspension, I used EMPI 930 stub axles. Every year (or less) I would have to retighten the axle nut because the rotor was slightly loose and making funny noises when you hit the brakes. Ended up finding original VW stub axles that had the type 1 cv flange cut off and a 930 flange welded on. I think the EMPI stub axle was stretching. End of problem. Tom _________________ Manxter #16, 1968 Meyers Manx & Kick-Out SS #16 (WIP)
Manx Club & CVA
Last edited by Tom_Kathleen on Wed Nov 19, 2014 4:03 am; edited 1 time in total |
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joescoolcustoms Samba Member
Joined: August 08, 2006 Posts: 9054 Location: West By God Virginia
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Posted: Tue Nov 18, 2014 7:50 am Post subject: |
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Tom_Kathleen wrote: |
When we 1st converted Kathleen's Manxter to Subaru power and it still had VW IRS rear suspension, I used EMPI 930 stub axles. Every year (or less) I would have to retighten the axle nut because the rotor was slightly loose and making funny noises when you hit the brakes. Ended up finding original VW stub axles that had the type 1 cv flange cut off and a 930 flange welded on. End of problem. Tom |
Aarrrgghhhh!
That is the setup I have for the Tow'd. Will re-think and re-tool. The EMPI 930 flange for a 091 should be fine would you think? _________________ Bad News Racing 2018 NORRA 1000 3rd in Class
Best Day Ever Racing 2022 NORRA 1000 2nd in Class and first All Female team to complete the race
Everyone is gifted. Some just do not open the package.
Looks like it was painted with a live chicken,polished with a brick and buffed with a pine cone |
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herkster Samba Member
Joined: February 14, 2013 Posts: 428 Location: Boca Raton, FL
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Posted: Tue Nov 18, 2014 7:54 am Post subject: |
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I will be running...(on road) the type 2 cvs...not quite as strong as 930 im sure but has to be better than type 1. Bad news is that they are empi build. |
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subhuman Samba Member
Joined: January 22, 2008 Posts: 539 Location: north carolina
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Posted: Tue Nov 18, 2014 7:57 am Post subject: |
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one word explains your problem, EMPI! _________________ 63 restomod build
http://s431.photobucket.com/albums/qq37/johnnysubhuman/?albumview=slideshow
you can have everything you want, just don't want so much!
"the wrong way always seems the more reasonable."
george moore
1963 type1
2002 Subaru Wrx
never argue with an idiot, they will only drag you down to their level and beat you with experience!
Mark Twain |
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joescoolcustoms Samba Member
Joined: August 08, 2006 Posts: 9054 Location: West By God Virginia
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Posted: Tue Nov 18, 2014 8:00 am Post subject: |
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herkster wrote: |
I will be running...(on road) the type 2 cvs...not quite as strong as 930 im sure but has to be better than type 1. Bad news is that they are empi build. |
I have right at 10,000 miles on a full set of EMPI T2's CV's running mostly highway at 16* axle angle and no problems yet, but I will replace all 4 before making the trip to CA and back in 2015. The boots are starting to show wear where they touch their ribs do to the axle angle. _________________ Bad News Racing 2018 NORRA 1000 3rd in Class
Best Day Ever Racing 2022 NORRA 1000 2nd in Class and first All Female team to complete the race
Everyone is gifted. Some just do not open the package.
Looks like it was painted with a live chicken,polished with a brick and buffed with a pine cone |
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nightmanx11 Samba Member
Joined: November 15, 2007 Posts: 549 Location: Downstate Illinois
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Posted: Tue Nov 18, 2014 8:55 am Post subject: |
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I am beginning to think that when I managed to pull an EMPI stub axle apart at MOTB 2013, it was not a fluke. Seems like there is a pattern develping with these stub axles.
There is a very good thread on this subject and about the possible cure on another forum.
goto: http://rbcdunebuggy.yuku.com/topic/3801/Bad-Empi-Stub-Axles#.VGtrnvnF-So
Joe |
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scotth17 Samba Member
Joined: January 30, 2012 Posts: 335 Location: Bedford Texas
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Posted: Tue Nov 18, 2014 10:18 am Post subject: |
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Did you get an engineer to help you tighten the axle nut? |
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Tom_Kathleen Samba Member
Joined: August 26, 2004 Posts: 919 Location: Vernon, CT
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Posted: Tue Nov 18, 2014 12:21 pm Post subject: |
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scotth17 - I am only a (retired) Manufacturing Engineer. LOL Since I replaced the EMPI stub axle with OG VW (sort of) parts, no issue, same way tightening the nut. Yes I did read that other thread. Tom _________________ Manxter #16, 1968 Meyers Manx & Kick-Out SS #16 (WIP)
Manx Club & CVA |
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subhuman Samba Member
Joined: January 22, 2008 Posts: 539 Location: north carolina
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Posted: Tue Nov 18, 2014 12:29 pm Post subject: |
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scotth17 wrote: |
Did you get an engineer to help you tighten the axle nut? |
Help? you mean "tell" you how to tighten the badger, damn i mean nut. _________________ 63 restomod build
http://s431.photobucket.com/albums/qq37/johnnysubhuman/?albumview=slideshow
you can have everything you want, just don't want so much!
"the wrong way always seems the more reasonable."
george moore
1963 type1
2002 Subaru Wrx
never argue with an idiot, they will only drag you down to their level and beat you with experience!
Mark Twain |
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mark tucker Samba Member
Joined: April 08, 2009 Posts: 23937 Location: SHALIMAR ,FLORIDA
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Posted: Tue Nov 18, 2014 5:22 pm Post subject: |
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might be some not so what it should be stuff coming out of empis drive line line.Ive always heard that stuff was pretty good. might need to look for some old stock. could of been a tool change leaving a sharpe corrner or improper heat treetment or not quite the right aloy of steel...or all 4. qc sometimes go's to hell when all the chickens are out of the hen house and the usda guard is on vacation. |
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Iguana Samba Member
Joined: April 19, 2008 Posts: 922 Location: SOCAL
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Posted: Tue Nov 18, 2014 10:54 pm Post subject: |
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mark tucker wrote: |
might be some not so what it should be stuff coming out of empis drive line line.Ive always heard that stuff was pretty good. might need to look for some old stock. could of been a tool change leaving a sharpe corrner or improper heat treetment or not quite the right aloy of steel...or all 4. qc sometimes go's to hell when all the chickens are out of the hen house and the usda guard is on vacation. |
I think the worse thing about EMPI is that they don't give a toss about it.
I can understand stuff getting out etc but what I can't stomach is when you tell them and they say no we don't have an issue it broke due to abuse. |
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Dale M. Samba Member
Joined: April 12, 2006 Posts: 20379 Location: Just a tiny bit west of Yosemite Valley
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Posted: Wed Nov 19, 2014 8:21 am Post subject: |
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nightmanx11 wrote: |
I am beginning to think that when I managed to pull an EMPI stub axle apart at MOTB 2013, it was not a fluke. Seems like there is a pattern develping with these stub axles.
There is a very good thread on this subject and about the possible cure on another forum.
goto: http://rbcdunebuggy.yuku.com/topic/3801/Bad-Empi-Stub-Axles#.VGtrnvnF-So
Joe |
Seems to require a "log in"... Not going to join 'nother forum...
dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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Dale M. Samba Member
Joined: April 12, 2006 Posts: 20379 Location: Just a tiny bit west of Yosemite Valley
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Posted: Wed Nov 19, 2014 8:23 am Post subject: |
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Iguana wrote: |
mark tucker wrote: |
might be some not so what it should be stuff coming out of empis drive line line.Ive always heard that stuff was pretty good. might need to look for some old stock. could of been a tool change leaving a sharpe corrner or improper heat treetment or not quite the right aloy of steel...or all 4. qc sometimes go's to hell when all the chickens are out of the hen house and the usda guard is on vacation. |
I think the worse thing about EMPI is that they don't give a toss about it.
I can understand stuff getting out etc but what I can't stomach is when you tell them and they say no we don't have an issue it broke due to abuse. |
Have you called EMPI and talked to somebody yet?
Dale _________________ “Fear The Government That Wants To Take Your Guns" - Thomas Jefferson.
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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sandhopper Samba Member
Joined: December 13, 2004 Posts: 453 Location: Norwalk Ca
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Posted: Wed Nov 19, 2014 10:09 am Post subject: stub axel |
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My friend builds the ones that are listed in the RBC forum
Not sure what price he gets for them now , but if anyone wants
let me know and I will find out
He needs cores |
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Tom_Kathleen Samba Member
Joined: August 26, 2004 Posts: 919 Location: Vernon, CT
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Posted: Wed Nov 19, 2014 11:50 am Post subject: |
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sandhopper - I need 2 of these made up and I can supply cores. Tom _________________ Manxter #16, 1968 Meyers Manx & Kick-Out SS #16 (WIP)
Manx Club & CVA |
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herkster Samba Member
Joined: February 14, 2013 Posts: 428 Location: Boca Raton, FL
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Posted: Wed Nov 19, 2014 9:27 pm Post subject: |
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I'd take two with type two cv.... Please let me know price |
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Iguana Samba Member
Joined: April 19, 2008 Posts: 922 Location: SOCAL
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Posted: Wed Mar 04, 2015 9:54 pm Post subject: |
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After a less than stellar response from Empi I have continued to follow this up and the results are far from good for Empi.
I have spoken to a number of people who have had issues and got a fresh Empi Stub Axle tested to see what its hardness was like. Short answer was that its consistency is way off and the hardness varies significantly from spline to bell.
I am going to get the one that broke tested now and see if it is the same and they all suck or if it was just a bad bunch but at least we have a bench mark.
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