Seized Bearing - Front Driver Side - Spindle Replace?

[Split 66']

Driving home two weeks ago, I heard a strange noise - like a bang - followed by a tinkling of small parts falling out. I had no tools on me and was 30 miles from home.

I kept driving, real slow and I made it home.

Today, I got out there and pulled the driver front wheel, to see what happened, I found this:

Lock washer tab has skipped the spindle channel

Outer bearing shredded, race seized on spindle

Dremel cuts to get race off

Spindle condition

The channel on the spindle, where the lock washer tab goes, cut a pretty good gash in the threads. The location on the spindle for the outer wheel bearing race looks pretty ugly too.

Am I SOL? Do I have to replace this spindle, or can this be repaired?

EDIT: My main question is, once the lock washer has torn through the spindle channel, will that just continue to happen even if I replace the washer and die cut the threads again?
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[ZENVWDRIVER]

I think most will not want to touch this one...

Years ago, something similar happened to me and I, like you had to cut the race off...just what I did and not telling you how to proceed...reinstalled new bearings and associated parts and forced a new nut on...never had another problem.

I do have my critics...couldn't care less.
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[Brian]

it might happen again if you slap another one on there. But it probably happened because the nut got loose and the washer wiggled.
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[cru62]

I used to have to do all kinds of crazy stuff to get my DC rolling because It was my DD/work truck. I agree w/ ZENVWDRIVER and would see if I could reuse the original spindle. Check the fit of new bearings and if there is any doubt, do not use the spindle. Get a new washer and use these spindle nuts-

http://www.thesamba.com/vw/classifieds/detail.php?id=1535567
(You don't, obviously, need the hub, just the spindle nut)

They come on Bay Window BJ spindles and work very well on late split spindles.

You will probably want to start looking for a replacement spindle. Singles are usually a bit easier to find than a pair because everyone wants pairs for drop spindles. A WTD ad will serve you well.
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"My biggest worry is that when I die, my wife will sell all my parts for what I told her I paid for them"-Jon

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[campingbox]

Probably best to find a better spindle if you can. That damage is pretty common though.

This may be a bad idea and you'll have to decide if it's safe for your application, but maybe you can weld two or three of those lock washers together to keep them from spinning around again. If it's just worn in that one spot I mean, a thicker washer would likely help.

I disagree with the above post about finding single spindles, unless you are looking for a passenger side.

[cru62]

Both times I needed a DS late spindle I posted a WTD ad and had them with in a week. But that was a few years ago and maybe the supply is drying up?
_________________
"My biggest worry is that when I die, my wife will sell all my parts for what I told her I paid for them"-Jon

Jokes about German sausage are the wurst.

Stop dead photo links! Post your photos to The Samba Gallery!

[Split 66']

[PEPPE]

check also drum diameter, the adjusters are very far out.

too much heat in the smaller part of the spindle could have cause also a damage to the metal and risk of cracks or softening of it i've seen similar ones broken in half. often similar damages wear out to the diameter and the new bearing will be impossible to adjust well, and also gave problems for brake adjusting.

[Abscate]

Reuse the spindle.

New bearing, lots of grease, adjust carefully, and watch it like a hawk. If it doesn't fail early, you will be fine.

You have a 87.14 percent chance of success.
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.ssS!

[cru62]

[Split 66']

Well guys, bad news. The portion of the spindle where the smaller outer bearing rides, is chewed up pretty bad. I can't even get the new bearing 1/4 of the way on. I filed and sanded the spindle but no luck.

I think it's time get a new one .

Anyone out there know where I can get a really nice driver side 64-67 spindle? My king/link pins are like brand new still.
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[Split 66']

Just a quick follow-up, I kept after the spindle with 180 grit emery cloth and was able to get it smoothed out and the bearing on without a problem.

The bay spindle clamps also worked out really well.

Thanks for the encouragement guys, it kept up my hopes and in the end made the difference.
_________________
"OG = Original German" -- TheSamba.com dictionary

[earlywesty]

Looks like you solved the problem with new disc brakes . What kind are they?

[Split 66']

[Fredrok]