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exhaust leak at J-tube/Header flange
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63Fiberbuggy
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Joined: January 15, 2007
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PostPosted: Sat Apr 25, 2015 7:39 am    Post subject: exhaust leak at J-tube/Header flange Reply with quote

I tried new gasket (copper) and torquing the snot out of 2-bolt flange, still have a puff clearing on top side. Any secret remedies to stop small leaks?
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A E Numan
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PostPosted: Sat Apr 25, 2015 8:37 am    Post subject: Reply with quote

Buy a set of the CB thick composite gaskets, They work very well.
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wythac
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PostPosted: Sat Apr 25, 2015 9:32 am    Post subject: Reply with quote

Find a buddy with a belt sander. Apply it the the flange. It will plane it flat. Use those CB gaskets. Most of those cheap flanges are so thin that they dog ear easily.
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Dr OnHolliday
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PostPosted: Sat Apr 25, 2015 10:20 am    Post subject: Reply with quote

wythac wrote:
Find a buddy with a belt sander. Apply it the the flange. It will plane it flat. Use those CB gaskets. Most of those cheap flanges are so thin that they dog ear easily.


I prefer hand filing with a bastard file, but care is necessary....of course, mistakes are not made as fast or extreme with a file vs a power tool!

I similarly make sure the head surface is flat when its off and studs out...
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1965 Type 1 sunroof Baja / about 70k miles on self-rebuilt '74 1600 and counting / SP heads and aftermarket valve keepers / non-doghouse shroud with external cooler and filter / 1.5 qt extended sump / Weber 32/36 DFAV progressive carb / 009 dist with Pertronix / 1.25 ratio rockers and ball adjusters / 1.5" stainless steel J-pipes and carbon steel baja exhaust
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63Fiberbuggy
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PostPosted: Sat Apr 25, 2015 10:46 am    Post subject: Reply with quote

Thanks guys; I just placed order with CBP -
http://www.cbperformance.com/mobile/Product.aspx?ProductCode=2802

When they arrive & I pull header off, will confirm surface flatness & try to true up if out.
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wythac
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PostPosted: Sat Apr 25, 2015 9:46 pm    Post subject: Reply with quote

Perhaps I have less patience for hand tools than you do, doc. A belt sander has a flat surface under the belt. You'd have to be someone who shouldn't use any power tool at all to screw up that job. I don't even bother bolting up store bought exhaust flanges until I've put the belt to them, and every one I've ever gone after was not truly flat before I started. Usually the exhaust tubing protrudes past the flange.

That being said, I wouldn't use a belt sander on a head.
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