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Will I explode? (engine knock)
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raoul mitgong
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PostPosted: Tue Sep 29, 2015 2:43 pm    Post subject: Reply with quote

Does it knock more when you let off the gas? Are you familiar with the sound differences between valve ticks and rod knocks?
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Wildthings
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PostPosted: Tue Sep 29, 2015 2:59 pm    Post subject: Reply with quote

Set each cylinder in turn at TDC and then with the valve covers removed grab hold of the upper end of each rocker and see if any have free play. They should all be tight. Quick, cheap, and easy.
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jkmcrg
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PostPosted: Wed Oct 07, 2015 12:26 pm    Post subject: Reply with quote

I am currently on the road (made 700 miles so far, took the plunge!) so I jiggered an air chuck to shrader out of 4 pieces from the plumbing section and pressurized the cylinder at TDC with a bike pump. All the air I put in came out of the air intake. Heard nothing at oil and no bubbles in coolant. Is this good news? Means I only need a top end rebuild, right? Do we think it will take me a few thousand more miles or should I hang out in santa fe for a bit then head home with my fingers crossed?

Here is a video of the sound: https://youtu.be/lf0SRI3Ww4g
The squealing sound is a throttle body vacuum leak which I've since fixed.
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bluebus86
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PostPosted: Wed Oct 07, 2015 2:15 pm    Post subject: Reply with quote

jkmcrg wrote:
I am currently on the road (made 700 miles so far, took the plunge!) so I jiggered an air chuck to shrader out of 4 pieces from the plumbing section and pressurized the cylinder at TDC with a bike pump. All the air I put in came out of the air intake. Heard nothing at oil and no bubbles in coolant. Is this good news? Means I only need a top end rebuild, right? Do we think it will take me a few thousand more miles or should I hang out in santa fe for a bit then head home with my fingers crossed?

Here is a video of the sound: https://youtu.be/lf0SRI3Ww4g
The squealing sound is a throttle body vacuum leak which I've since fixed.


well you got a problem with that cylinder. you want to know if you should rebuild more, well figure how many miles on the motor, if it like 180K miles, it might be wise to do the whole thing. how is oil pressure hot??? that will give a clue as too bearing health.

do some homework before taking the plunge either way, a skimpy rebuild or a complete.

a skimpy rebuild may give some more engine life, but if you then need to do more, a lot of work is repeated and wasted. If your plan is long term to keep the van and drive a lot, a more complete rebuild might be more economical for you now, verses many skimpy repairs over time.

anyway you not done assessing engine condition yet
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?Waldo?
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PostPosted: Wed Oct 07, 2015 2:39 pm    Post subject: Reply with quote

Which cyl did you test? Which cyl was at TDC during the test?
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Wildthings
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PostPosted: Wed Oct 07, 2015 7:57 pm    Post subject: Reply with quote

Pull the plug off the injector on the bad cylinder so you don't melt the valve even worse than it already is and cause the head to pop off.
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jkmcrg
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PostPosted: Thu Oct 08, 2015 10:45 am    Post subject: Reply with quote

Wildthings wrote:
Pull the plug off the injector on the bad cylinder so you don't melt the valve even worse than it already is and cause the head to pop off.


Will this damage the engine, not combusting in that cylinder? I am 700 miles from home, is it better to melt the valves or do the damage that unplugging the injector might do? (which may be none?)

bluebus86 wrote:
you not done assessing engine condition yet


okay I will contact PO to see if he knows the milage (but I'm pretty sure not) and check oil pressure.

Andrew A. Libby wrote:
Which cyl did you test? Which cyl was at TDC during the test?


The one that has low compression, cylinder 2. Heard it blowing out air so I knew it was on compression stroke, then used a ratchet extension in spark plug hole to observe max piston height.
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Wildthings
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PostPosted: Thu Oct 08, 2015 12:03 pm    Post subject: Reply with quote

jkmcrg wrote:
Wildthings wrote:
Pull the plug off the injector on the bad cylinder so you don't melt the valve even worse than it already is and cause the head to pop off.


Will this damage the engine, not combusting in that cylinder? I am 700 miles from home, is it better to melt the valves or do the damage that unplugging the injector might do? (which may be none?)


If you continue driving an engine with a valve leaking hot gases passed it then you are very likely to drop a valve head and destroy the head and piston along with the possibility of throwing a rod through the block. While pulling the plug from the injector will not 100% guaranty that you will not have something bad happen in that cylinder, it greatly lessens the chance. YMMV
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taylora
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PostPosted: Thu Oct 08, 2015 3:08 pm    Post subject: Reply with quote

Some sage advice I received from some kids in their young twenties who also had a Westy "As long as she rolls".
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Merian
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PostPosted: Thu Oct 08, 2015 4:51 pm    Post subject: Reply with quote

The great thing is you made it 700 miles - make it to 1,000 and there is a special thread for you!
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jkmcrg
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PostPosted: Fri Oct 09, 2015 11:06 am    Post subject: Reply with quote

Wildthings wrote:
If you continue driving an engine with a valve leaking hot gases passed it then you are very likely to drop a valve head and destroy the head and piston along with the possibility of throwing a rod through the block.


Define "continue", haha. Well I unplugged the injector and was surprised to find myself nearly unable to accelerate uphill. Jeeeeze when you don't have a lot of power, loosing a quarter of it really hurts. So I don't think I can drive this on any highways, so I guess my option is to spend the rest of this trip in the hills of Albuquerque and Santa Fe bike riding some single track, then hope I make it the other 700 miles back, then do a full rebuild.

I hear I am in 10c's neighborhood though... hmmmmmm

Merian wrote:
The great thing is you made it 700 miles - make it to 1,000 and there is a special thread for you!


Oh yeah? Well I plan on it! Where is this thread?

taylora wrote:
Some sage advice I received from some kids in their young twenties who also had a Westy "As long as she rolls".


Sage, indeed. I'd be more inclined to if I had a traveling companion, but as it stands my girlfriend is in school and I imagine breaking down in the desert would be a pretty lonely experience
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bluebus86
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PostPosted: Fri Oct 09, 2015 11:14 am    Post subject: Reply with quote

jkmcrg wrote:
Wildthings wrote:
If you continue driving an engine with a valve leaking hot gases passed it then you are very likely to drop a valve head and destroy the head and piston along with the possibility of throwing a rod through the block.


Define "continue", haha. Well I unplugged the injector and was surprised to find myself nearly unable to accelerate uphill. Jeeeeze when you don't have a lot of power, loosing a quarter of it really hurts. So I don't think I can drive this on any highways, so I guess my option is to spend the rest of this trip in the hills of Albuquerque and Santa Fe bike riding some single track, then hope I make it the other 700 miles back, then do a full rebuild.

I hear I am in 10c's neighborhood though... hmmmmmm

Merian wrote:
The great thing is you made it 700 miles - make it to 1,000 and there is a special thread for you!


Oh yeah? Well I plan on it! Where is this thread?

taylora wrote:
Some sage advice I received from some kids in their young twenties who also had a Westy "As long as she rolls".


Sage, indeed. I'd be more inclined to if I had a traveling companion, but as it stands my girlfriend is in school and I imagine breaking down in the desert would be a pretty lonely experience


pulling the injector will greatly help in keeping the leaky valve cool. it will not harm the motor to run that way. Also a leaky exhaust valve will let unburned fuel into the exhaust, and that can harm the catalyst.

heck my family drove home from portland OR to central CA in a 63 Microbus on two dead cylinders. and we only had 50 hp to start with (1500 cc)!
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Wildthings
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PostPosted: Fri Oct 09, 2015 11:15 am    Post subject: Reply with quote

If you have a valve that isn't sealing how much power do you think that cylinder can be putting out? How much power do you think it will put out once the head drops off the valve. Maybe your troubleshooting to this point is leading you in the wrong direction, but continuing to drive an engine with a valve that isn't sealing well is likely to end in disaster.
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jkmcrg
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PostPosted: Fri Oct 09, 2015 11:50 am    Post subject: Reply with quote

Wildthings wrote:
If you have a valve that isn't sealing how much power do you think that cylinder can be putting out? How much power do you think it will put out once the head drops off the valve. Maybe your troubleshooting to this point is leading you in the wrong direction, but continuing to drive an engine with a valve that isn't sealing well is likely to end in disaster.


Are you implying I may have done the test incorrectly? Because the loss of power is very noticeable. The piston is still getting 80 psi, so it's still putting out decent power, right? Buy yes you're right about dropping a head. I bet that would probably lose me a little power.
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Wildthings
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PostPosted: Fri Oct 09, 2015 12:27 pm    Post subject: Reply with quote

jkmcrg wrote:
Wildthings wrote:
If you have a valve that isn't sealing how much power do you think that cylinder can be putting out? How much power do you think it will put out once the head drops off the valve. Maybe your troubleshooting to this point is leading you in the wrong direction, but continuing to drive an engine with a valve that isn't sealing well is likely to end in disaster.


Are you implying I may have done the test incorrectly? Because the loss of power is very noticeable. The piston is still getting 80 psi, so it's still putting out decent power, right? Buy yes you're right about dropping a head. I bet that would probably lose me a little power.


It is really hard to figure out what is going on with an engine by reading other's post over the internet. Things that would seem very obvious were one there in person may be totally missed when someone describes symptoms over the internet. What I do know is that a persistent compression leak under load will likely burn or melt something leading to an expensive failure.
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Merian
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PostPosted: Fri Oct 09, 2015 1:15 pm    Post subject: Reply with quote

just drive it until it blows up - you want a Suby conversion anyway
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jkmcrg
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PostPosted: Mon Oct 19, 2015 10:05 am    Post subject: Reply with quote

Merian wrote:
The great thing is you made it 700 miles - make it to 1,000 and there is a special thread for you!


Made it back to Austin Smile Where's my thread? 1500 and counting.
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?Waldo?
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PostPosted: Mon Oct 19, 2015 10:11 am    Post subject: Reply with quote

taylora wrote:
Some sage advice I received from some kids in their young twenties who also had a Westy "As long as she rolls".


I don't think that was sage they were smoking...
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dobryan
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PostPosted: Mon Oct 19, 2015 10:14 am    Post subject: Reply with quote

jkmcrg wrote:
Merian wrote:
The great thing is you made it 700 miles - make it to 1,000 and there is a special thread for you!


Made it back to Austin Smile Where's my thread? 1500 and counting.


http://www.thesamba.com/vw/forum/viewtopic.php?t=517708&highlight=1000

Very Happy
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