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Rubber mats
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Exaktaphile
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PostPosted: Sun Aug 21, 2016 10:59 pm    Post subject: Re: Rubber mats Reply with quote

When possible, I think it's worth the fuss to find accurate reproductions. It does justice to a good quality, accurate restoration. You also get the rare treat of seeing the colors/patterns/textures that the designers wanted people to see. Unfortunately, with Ghia's that translates to $$$$$.
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Karly
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PostPosted: Mon Aug 22, 2016 4:03 am    Post subject: Re: Rubber mats Reply with quote

Owning a RHD car.. beetle or ghia you have very little choice.

The beetle I lucked out and bought a set of someones small reproduction run of oval mats. Not correct for my car but better than my tatty OG mats and trimmed to suit with a custom carpet kit I'm happy with them (and yes they were a couple of hundred dollars).

The ghia I ended up just with a carpet kit and my trimmer has cut me some extra pieces for the front. I may end up just doing some cheap squares of rubber for daily use.

I think its hard to get all these things at this stage = reproduction + quality + cheap. If you want quality its $$$ and there just isn't the market demand particularly if you narrow it down to lowlights/later cars.
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PostPosted: Mon Aug 22, 2016 4:56 am    Post subject: Re: Rubber mats Reply with quote

I think, (still trying to get confirmation of this) there is an overlap of the later Lowlight style mats well into subsequent years which would be reproduction to aim for in the way of volume sales. It's a case for LHD cars of one size fits all, in all but minor details.

We already have a couple of "irons in the fire" for manufacturer enquiries bearing in mind this won't be a reproduction at any cost but a reproduction at the right cost. These aren't essential pieces, they're nice to have pieces.

We're looking at production costs in the US at present. When they are presented we can use them as a baseline and then investigate S.A. (thanks Chris) and China.
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djway3474
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PostPosted: Mon Aug 22, 2016 7:32 pm    Post subject: Re: Rubber mats Reply with quote

What year did they add the passenger side foot rest?
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John Moxon Premium Member
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PostPosted: Tue Aug 23, 2016 12:09 am    Post subject: Re: Rubber mats Reply with quote

djway3474 wrote:
What year did they add the passenger side foot rest?


The foot-rest appeared Aug '59 onward so the most appropriate mats to be made first would be all those with a foot-rest as the passenger side mat is a different shape than those without the foot-rest. This is the mat set with the dimpled surround and will fit Ghias until the end of production with a small alteration to accommodate the change in pedals in the mid '60s.

That will cater for most Ghia owners...if the production proves a success, other variations are possible.
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PostPosted: Tue Aug 23, 2016 12:40 am    Post subject: Re: Rubber mats Reply with quote

Sounds like a prudent plan
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John Moxon Premium Member
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PostPosted: Tue Aug 23, 2016 12:56 am    Post subject: Re: Rubber mats Reply with quote

djway3474 wrote:
Sounds like a prudent plan.


I'd like to point out, I'm just your "in the know" reporter. Experts are working feverishly behind the scenes. Wink

I'll keep you informed.
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PostPosted: Tue Sep 20, 2016 5:16 am    Post subject: Re: Rubber mats Reply with quote

I was wandering around the dock area in Southampton on Sunday afternoon wasting an hour before the start of a football game.

I took a short cut up one of the back streets and found myself walking past "Martin's Rubber Company", a long established local company that specialises in the manufacture of all kinds of rubber mouldings, extrusions, pressings etc.

I must have looked suspicious as a chap came out and asked if he could help as I peered through the windows..."yes you can actually" He invited me into what was an "Aladdin's Cave" of rubber goods (no not that type of rubber goods). Wink

I laid out our requirements and inquired into the most cost effective method of production. Simple answer...pressing...mould making is hellishly expensive and unless you're selling in large numbers, a non-starter.

How would they go about producing a mat with a ribbed centre and a textured surround? Cut to shape and bonded together...a cheap and well used convention in the trade.

Sounds promising. http://www.martins-rubber.co.uk/

I think all we would need is probably paper patterns of original sets of mats and good quality photographs. A company like Martins will have the experience to tackle a simple reproduction like this.
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Last edited by John Moxon on Tue Sep 20, 2016 10:07 am; edited 1 time in total
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jwold
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PostPosted: Tue Sep 20, 2016 10:00 am    Post subject: Re: Rubber mats Reply with quote

Any ballpark on what these mats might cost?

John Moxon wrote:
I think, (still trying to get confirmation of this) there is an overlap of the later Lowlight style mats well into subsequent years which would be reproduction to aim for in the way of volume sales. It's a case for LHD cars of one size fits all, in all but minor details.

We already have a couple of "irons in the fire" for manufacturer enquiries bearing in mind this won't be a reproduction at any cost but a reproduction at the right cost. These aren't essential pieces, they're nice to have pieces.

We're looking at production costs in the US at present. When they are presented we can use them as a baseline and then investigate S.A. (thanks Chris) and China.
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John Moxon Premium Member
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PostPosted: Tue Sep 20, 2016 10:12 am    Post subject: Re: Rubber mats Reply with quote

jwold wrote:
Any ballpark on what these mats might cost?


For pressed mats we are talking about "affordable for all" or at least that's the impression I was given. If I can take paper patterns and good photographs we can get an accurate quote.
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c21darrel
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PostPosted: Tue Sep 20, 2016 1:37 pm    Post subject: Re: Rubber mats Reply with quote

I have a bunch of photos in my gallery. Some show pebbeling and part numbers. I probably have more available on my computer.
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PostPosted: Tue Sep 20, 2016 1:40 pm    Post subject: Re: Rubber mats Reply with quote

c21darrel wrote:
I have a bunch of photos in my gallery. Some show pebbeling and part numbers. I probably have more available on my computer.


Yes I have someone making paper patterns for me too so we should be good to get a quote on price.
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Don Radomski
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PostPosted: Tue Sep 20, 2016 3:50 pm    Post subject: Re: Rubber mats Reply with quote

Very exciting new!
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Srecko
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PostPosted: Wed Sep 21, 2016 3:48 am    Post subject: Re: Rubber mats Reply with quote

Is there a possibility for any RHD mats? After a set of lower light RHD mats.
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jwold
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PostPosted: Wed Sep 21, 2016 12:51 pm    Post subject: Re: Rubber mats Reply with quote

Seems like they should be made with the pattern on both sides then you could just flip the mat over for rhd? Too simple perhaps? Wouldn't be correct?
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otahuhu
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PostPosted: Wed Sep 21, 2016 4:22 pm    Post subject: Re: Rubber mats Reply with quote

no factory rhd lowlights so I can't imagine there would be a lot of demand? but I think i recall John M mentioning that the later lowlight matt production carried on into 60+ which would mean there would be some demand for other rhd mats?
I would love to get my hands on a set of early 55- mats but Im not holding my breath and will be happy to get what ever is available thanks for taking the time to try and make this happen...
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