Hello! Log in or Register   |  Help  |  Donate  |  Buy Shirts See all banner ads | Advertise on TheSamba.com  
TheSamba.com
 
My 1956 Aussie Oval Resto
Forum Index -> Beetle - Oval-Window - 1953-57 Share: Facebook Twitter
Reply to topic
Print View
Quick sort: Show newest posts on top | Show oldest posts on top View previous topic :: View next topic  
Author Message
Dave Becker
Samba Member


Joined: October 16, 2003
Posts: 147
Location: Australia
Dave Becker is offline 

PostPosted: Mon Sep 12, 2016 3:09 am    Post subject: My 1956 Aussie Oval Resto Reply with quote

Thought I would share some photos and the story of my current resto project. It is the white car next to the red Cal Looker in the photo below.

This car is an Australian CKD assembled 1956 Model, built late '55.

I bought this car in 1983 for spare parts for another Oval I was restoring and modifying into a typical 80's Cal Looker at the time.

I needed a pair of semaphores, I spotted this car sitting beside a house in central west NSW, I knocked on the door and asked the owned if he wanted to sell some parts off the car, he said no but I could buy the whole car for $150.00. I thought great I might need some other parts so the deal was done.
I went home to get the money and headed back to his house, I was surprised to see the car sitting in his driveway with the engine running and all cleaned out, I gave him the cash and drove it home with a big smile.

Image may have been reduced in size. Click image to view fullscreen.


After giving it a good look over I decided it was too good to part out so stored it away in my Dad's hay shed on the farm where it stayed for 15 years with the idea of restoring it to stock one day when I am old.

Image may have been reduced in size. Click image to view fullscreen.


In 1998 Dad sold the farm so I had to have a clean out, the Oval was moved down to my place on the NSW South Coast.

The car had been slightly damaged on its roof turret some time in its life.
I had a '61 Beetle with a factory ragtop that was very rusty so I decided to cut the roof off the '61 and fit it to the Oval to fix the damage, I did the graft job about 10 years ago and then pushed the car back into the shed as I had other projects to do.

Image may have been reduced in size. Click image to view fullscreen.


Earlier this year I decided to start the resto, I had accumulated most of the parts over the last 30 years to do the job, including some nice accessories and now had the time to do the job.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


The resto plan was always to keep it as original as possible, the car had been sprayed sometime with some horrible white paint, the inside was still original green and was in quiet good condition.

I stripped off all the white paint and the nasty grey undercoat, back to the original green duco and red oxide primer, I wanted to leave the factory paint on the dash, so for the outside repaint I needed to match the original green perfectly, I sent away one of the bonnet hinges to the guys at Protec to have it colour matched, 3 days later 4 litres of Acrylic Lacquer turned up, it was a perfect colour match.

The car was totally rust free except for the engine lid, I had to separate the inner and outer panel to repair the rust, I used a nice rust free '60's inner panel and repaired the bottom of the original W lid and spot welded them back together.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


I used some red oxide colour as a base coat to replicate the original primer colour used on CKD Aussie Cars.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


The paint on the dash is original, the paint on the inside of the doors is new, as you can see the match is nice.

Image may have been reduced in size. Click image to view fullscreen.


After what seemed like months and months of rubbing back the car was in paint, now the fun part, putting it back together, using all the parts I have had boxed up in my shed for years.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Took me a week to do all the mechanicals, original gearbox was just detailed and refitted, the engine was also just detailed as it was reconditioned years ago and ran very well, the oil in it was still like new.

I replaced the king and link pins in the front end, replaced all the brake hoses, brake linings wheel cylinders and master cylinder.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


I had to cheat a bit with the ragtop to make it look correct for the year of the car, being an late '55 build it should have round corners in the front and square at the back, I ordered a '56 rag top from TMI with the square rear corners, not knowing if I could make it fit and look correct.
I measured it all up and found if I just turned around the rear header bow so the the round corners were on the inside it fitted perfectly and looked correct.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


All of the parts I have had stashed away for so long turned out to be fine for the car except for the exhaust, which I only bought 6 months ago, it is meant to be a good quality replacement, the exhaust outlets are way too low, making the pea shooters sit below the rear panel, not in the exhaust cutouts, it looks like the engine is hanging down too low now, but it is not.

Image may have been reduced in size. Click image to view fullscreen.


This is how the car looks now, just waiting for a couple of parts for the outside that I didn't have in stock to arrive, then inside to fit the interior.

I am using the original door cards and seats for the moment and just fitting a new headliner and carpet, all the original rubber mats will also go back in.

Hope I haven't bored you to death with my rambling, I'll post up some more photos as work progresses in the next few weeks.
_________________
FAHRVERGNUGEN;
Description of a pleasurable sensation,
Experienced when a car and it's driver are in mutual harmony, A unique driving experience, Pleasure, Satisfaction,
A feeling experienced by Volkswagen Drivers.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
henry roberts
Samba Member


Joined: February 24, 2003
Posts: 1276
Location: australia
henry roberts is offline 

PostPosted: Mon Sep 12, 2016 6:30 am    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

nice car dave. looking forward to the progress.

I actually looked at the og carpet in the pics and thought how nice it was. I can think of a few people that would put their hand up for it.

do you still have the turbo oval? it was pretty inspiring back in the day.
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
motofly196
Samba Member


Joined: June 01, 2008
Posts: 1467
Location: Eastern WA
motofly196 is online now 

PostPosted: Mon Sep 12, 2016 6:55 am    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

Great build on your oval!! I have a few questions for you on the rear header bow of your rag top. I am needing to do the same thing to my car. Did the studs line up when you turned it around, or did you have to move the locations?
Also, did all CKD cars come in Red Oxide Primer/ Sealer? That's really interesting...I have never heard of that. Was it a corrosion preventative measure?
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
tisius
Samba Member


Joined: July 11, 2011
Posts: 1570
Location: Rotterdam,NL (+Chicago,IL)
tisius is offline 

PostPosted: Mon Sep 12, 2016 7:08 am    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

the car looks very good again after 30 years! Cool
_________________
drive it like you just robbed the bank
you don't have to be crazy to be into VW's, but it sure helps!!
.... if it ain't dutch, it ain't much!
Back to top
View user's profile Send private message Send e-mail Yahoo Messenger Gallery Classifieds Feedback
Dave Becker
Samba Member


Joined: October 16, 2003
Posts: 147
Location: Australia
Dave Becker is offline 

PostPosted: Tue Sep 13, 2016 12:30 am    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

henry roberts wrote:
nice car dave. looking forward to the progress.

I actually looked at the og carpet in the pics and thought how nice it was. I can think of a few people that would put their hand up for it.

do you still have the turbo oval? it was pretty inspiring back in the day.


The OG carpet in the front is not bad, carpet behind the rear seat is nasty, I'll use the original as a template.

I sold the red turbo oval in 1998 without the engine, I don't know where it is now, came up on Ebay about 10 years ago looking very sad.
_________________
FAHRVERGNUGEN;
Description of a pleasurable sensation,
Experienced when a car and it's driver are in mutual harmony, A unique driving experience, Pleasure, Satisfaction,
A feeling experienced by Volkswagen Drivers.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Dave Becker
Samba Member


Joined: October 16, 2003
Posts: 147
Location: Australia
Dave Becker is offline 

PostPosted: Tue Sep 13, 2016 12:34 am    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

motofly196 wrote:
Great build on your oval!! I have a few questions for you on the rear header bow of your rag top. I am needing to do the same thing to my car. Did the studs line up when you turned it around, or did you have to move the locations?
Also, did all CKD cars come in Red Oxide Primer/ Sealer? That's really interesting...I have never heard of that. Was it a corrosion preventative measure?


Yes all the holes lined up turning the header bow around, I was surprised, I was thinking I would have to make one from scratch. And yes all Aussie CKD cars as far as I know were painted with red oxide primer, not sure for how long, I had a '64 single cab, it had red oxide under the paint as well.
_________________
FAHRVERGNUGEN;
Description of a pleasurable sensation,
Experienced when a car and it's driver are in mutual harmony, A unique driving experience, Pleasure, Satisfaction,
A feeling experienced by Volkswagen Drivers.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
motofly196
Samba Member


Joined: June 01, 2008
Posts: 1467
Location: Eastern WA
motofly196 is online now 

PostPosted: Tue Sep 13, 2016 8:44 pm    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

Dave Becker wrote:
motofly196 wrote:
Great build on your oval!! I have a few questions for you on the rear header bow of your rag top. I am needing to do the same thing to my car. Did the studs line up when you turned it around, or did you have to move the locations?
Also, did all CKD cars come in Red Oxide Primer/ Sealer? That's really interesting...I have never heard of that. Was it a corrosion preventative measure?


Yes all the holes lined up turning the header bow around, I was surprised, I was thinking I would have to make one from scratch. And yes all Aussie CKD cars as far as I know were painted with red oxide primer, not sure for how long, I had a '64 single cab, it had red oxide under the paint as well.


Thanks for the info! I haven't even tried to look at the rag top parts, I really appreciate that!
I'll have to pay better attention when I'm looking at faded CKD cars for the red oxide. Your car looks fantastic!
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
Dave Becker
Samba Member


Joined: October 16, 2003
Posts: 147
Location: Australia
Dave Becker is offline 

PostPosted: Thu Sep 15, 2016 1:50 am    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

Image may have been reduced in size. Click image to view fullscreen.


Took the Oval for a test drive today to bed in the new brakes and fill the tank for the first time in over 30 years, it drove fine.
_________________
FAHRVERGNUGEN;
Description of a pleasurable sensation,
Experienced when a car and it's driver are in mutual harmony, A unique driving experience, Pleasure, Satisfaction,
A feeling experienced by Volkswagen Drivers.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Dave Becker
Samba Member


Joined: October 16, 2003
Posts: 147
Location: Australia
Dave Becker is offline 

PostPosted: Sat Sep 24, 2016 3:26 am    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

Took the Oval for a good drive today, top day for it.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.



Image may have been reduced in size. Click image to view fullscreen.

_________________
FAHRVERGNUGEN;
Description of a pleasurable sensation,
Experienced when a car and it's driver are in mutual harmony, A unique driving experience, Pleasure, Satisfaction,
A feeling experienced by Volkswagen Drivers.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
joey1320
Samba Member


Joined: September 12, 2006
Posts: 2325
Location: Cleveland, OH
joey1320 is offline 

PostPosted: Sat Sep 24, 2016 5:07 am    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

Gorgeous car mate 😃
_________________
**1971 Super Project
https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0
Back to top
View user's profile Send private message Gallery Classifieds Feedback
62ItalianRagtop
Samba Member


Joined: August 18, 2007
Posts: 1354
Location: Italy
62ItalianRagtop is offline 

PostPosted: Mon Sep 26, 2016 1:00 am    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

Dave Becker wrote:
Image may have been reduced in size. Click image to view fullscreen.


Took the Oval for a test drive today to bed in the new brakes and fill the tank for the first time in over 30 years, it drove fine.


Nice oval !!!
Which is the size of wheels and tyres on the rear ?
Thank you
_________________
LOOKING FOR 62 ENGINE WITH NUMBER FROM 6.904.xxx TO 6.915.xxx
http://tettodistraccio.blogspot.com/
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Dave Becker
Samba Member


Joined: October 16, 2003
Posts: 147
Location: Australia
Dave Becker is offline 

PostPosted: Mon Sep 26, 2016 2:50 pm    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

Rims are 15 x 6, rears have a little more out off set than the fronts, tires are 195 65 x 15 front and 205 65 x 15 rears.
_________________
FAHRVERGNUGEN;
Description of a pleasurable sensation,
Experienced when a car and it's driver are in mutual harmony, A unique driving experience, Pleasure, Satisfaction,
A feeling experienced by Volkswagen Drivers.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
30RAT
Samba Member


Joined: February 24, 2009
Posts: 20
Location: AUSTRALIA
30RAT is offline 

PostPosted: Mon Oct 03, 2016 3:06 pm    Post subject: Re: My 1956 Aussie Oval Resto Reply with quote

hi dave from ronnie palm beach gold coast qld. ..nice car if up this way some time call by .....i shipped in a US barn find early 55 3 fold oval ragtop .....car is now finished ....2442 IDA weber equipped motor ,,,rancho pro street trans....centerline wheels ....car was stored for 40 years in northern ca. .....orig LHD euro 3 fold ragtop with semaphores........ronnie
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Display posts from previous:   
Reply to topic    Forum Index -> Beetle - Oval-Window - 1953-57 All times are Mountain Standard Time/Pacific Daylight Savings Time
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum

About | Help! | Advertise | Donate | Premium Membership | Privacy/Terms of Use | Contact Us | Site Map
Copyright © 1996-2023, Everett Barnes. All Rights Reserved.
Not affiliated with or sponsored by Volkswagen of America | Forum powered by phpBB
Links to eBay or other vendor sites may be affiliate links where the site receives compensation.