Author |
Message |
dassage1313 Samba Member
Joined: March 02, 2005 Posts: 11
|
Posted: Wed Mar 02, 2005 12:18 pm Post subject: Convert fuel injection to carburator |
|
|
I just got a 1971 squareback and was wondering if there is a conversion(kit) to go from fuel injection to carburator. It has an electrical/fuel injection problem |
|
Back to top |
|
|
Tram Samba Socialist
Joined: May 02, 2003 Posts: 22727 Location: Still Feelin' the Bern- Once you've felt it you can't un- feel it.
|
Posted: Wed Mar 02, 2005 12:32 pm Post subject: |
|
|
I'd fix the injection problem. Injection is the shizzle, carbs are stone- age.... and the worst of the worst is that damned Weber Progressive that you have to cut your engine lid for.
What sort of injection problem are you having? _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
To best contact me, please use the EMAIL function in my profile |
|
Back to top |
|
|
Mr. Bubblehead El Chupa Nibre
Joined: October 25, 2002 Posts: 2756 Location: 612 Wharf Avenue
|
Posted: Wed Mar 02, 2005 12:37 pm Post subject: |
|
|
If it were my vehicle, I would try to fix the fuel injection. Post your problems in here, there's lots of people who are knowledgable and can help you. But if you absolutely must convert to carbs, here's what most people use:
http://www2.cip1.com/ProductDetails.asp?ProductCode=C12%2D1084%2D20
Also, try searching the classifieds, you might find a carb setup there for less. _________________ OGST
Samba Member #4862 |
|
Back to top |
|
|
blankmange Type 3 Darksider
Joined: July 17, 2004 Posts: 11498 Location: Bloßer Stahl-preapocalyptic MidCoast
|
Posted: Wed Mar 02, 2005 1:22 pm Post subject: Re: Convert fuel injection to carburator |
|
|
dassage1313 wrote: |
I just got a 1971 squareback and was wondering if there is a conversion(kit) to go from fuel injection to carburator. It has an electrical/fuel injection problem |
of course, when you do yank the FI off, let us know so you can send us the scavenged parts... _________________ póg mo thóin
Certified DHS Technician
Samba Member # 24517 |
|
Back to top |
|
|
dassage1313 Samba Member
Joined: March 02, 2005 Posts: 11
|
Posted: Wed Mar 02, 2005 2:08 pm Post subject: 1971 squareback problem |
|
|
I have not started to dig into the problem yet, I know that some wires are burned, along with a relay. Im not sure if the control unit(fuel injection computer) is fried or not? I will be tring to replace all fried wires and see if I get any signals coming to the motor. I will keep you all posted, thanks so much |
|
Back to top |
|
|
Russ Wolfe Samba Member
Joined: October 08, 2004 Posts: 25187 Location: Central Iowa
|
Posted: Wed Mar 02, 2005 6:07 pm Post subject: |
|
|
I doubt if it is the control unit. They are pretty tough. But if you need one for a '71, I have 2 here that have been tested on my '71. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
|
Back to top |
|
|
dassage1313 Samba Member
Joined: March 02, 2005 Posts: 11
|
Posted: Wed Mar 09, 2005 12:46 am Post subject: Here I go |
|
|
I decided to try getting the FI going on my 2/71 squareback. I cleaned up all the burnt wires and ran a few new ones. The car cranks and I get power to the distribrtor, but no power to the fuel pump. I have power to 2 small relays under the back seat close to the Large relay that has a wire going to the battery terminal. I also have power to a terminal on a 5 prong relay under the dash on the firewall. Which one is the fuel pump relay. I looked at some scamatics online and couldnt tell where the fuel pump relay was located in the car. Can someone tell me where the fuel pump relay is in the car and what the other relays are?
Also, once I find the fuel pump relay, can I jump the fuel pump relay to run the fuel pump to see if the pump is working. I havnt gotten any fuel to come out of the hose that goes to one of the fuel rails.
Thanks
Dassage
P.S. Thanks for the offer Russ Wolfe, Ill let you know if my unit is still good once I find out |
|
Back to top |
|
|
tristessa Samba Member
Joined: April 07, 2004 Posts: 3992 Location: Portland, OR
|
Posted: Wed Mar 09, 2005 9:08 am Post subject: |
|
|
The relay under the dash is the fuelpump relay. One of the two under the rear seat is the main FI relay, the other is for the rear window defroster.
Take out/flip up the rear seat bottom and turn the key on. Do you hear a "click" from one of the relays? If so, good, if not you need to check things out there. Also listen for a click from the under-dash relay. If the rear (main power) one clicks and the front (fuel pump) one doesn't, check/replace the fuelpump relay. |
|
Back to top |
|
|
Air_Cooled_Nut Samba Member
Joined: March 27, 2004 Posts: 3040 Location: Portland, Oregon
|
Posted: Wed Mar 09, 2005 9:15 am Post subject: |
|
|
If you are going to do ANY of your own work on the car you REALLY need to get a Bentley shop manual. It has the wiring diagrams for the electrical system and the fuel injection, plus trouble-shooting help, exploded diagrams, etc. _________________ Toby http://www.aircoolednut.com/
Did I mention that I'm an original Darksider?
'72 VW Squareback, 2007cc, GB 5-speed, rag top; '76 VW Riviera Penthouse Sundowner 2.0L; 2015 Audi S5 Cabby w/Stage II APR; '06 Ducati Sport Classic 1000; '14 Ducati Diavel Strada
The First Invasion |
|
Back to top |
|
|
Air_Cooled_Nut Samba Member
Joined: March 27, 2004 Posts: 3040 Location: Portland, Oregon
|
Posted: Wed Mar 09, 2005 9:24 am Post subject: |
|
|
There's a wire that comes from the brain that grounds the fuel pump relay and allows it to feed power to the fuel pump. You need to make sure every terminal on the relay has a wire attached. In the engine compartment (for my car at least) there is a single wire connector near the front left area of the engine, in front of the intake runner. One of the wires will be gray.
Here's the wiring diagram for FI (fuel injection) for a late car:
http://www.icbm.org/erkson/ttt/engine/fuel_injection/elec_diagram_late.jpg
Item 15 is the fuel pump relay. The wire I'm talking about is the one that comes off terminal 85, the gray wire. Item 20 is the single wire connector. On my car this wire connector was disconnected. I found the wire from the brain close to the single wire connector, attached them, and fixed the problem, which was power at the relay but none going to the fuel pump _________________ Toby http://www.aircoolednut.com/
Did I mention that I'm an original Darksider?
'72 VW Squareback, 2007cc, GB 5-speed, rag top; '76 VW Riviera Penthouse Sundowner 2.0L; 2015 Audi S5 Cabby w/Stage II APR; '06 Ducati Sport Classic 1000; '14 Ducati Diavel Strada
The First Invasion |
|
Back to top |
|
|
wynsquezr Samba Member
Joined: March 08, 2005 Posts: 163 Location: 38d N 121d W
|
Posted: Wed Mar 09, 2005 10:32 am Post subject: conversion to dual carb |
|
|
I made the conversion and wish I hadn't. I couldn't find this type of resourse at the time and couldn't find anyone locally who could actually fix it ( I understand how someone felt in their thoughts on $600 tune up). Wish I hadn't have issue's w/009 timing. ? would running 3/8 or 1/2 " balance tube from manifold to manifold w/ vacuum nipple at mid point provide sufficient vacuum to run stock FI dizzy ( which I understand to be a modified 050 SVDA). Also on fuel supply to duals,I mounted damn noizy accel pump and regulator at from beam and used both the high side and return fuel line from FI set up to feed each carb from behind firewall tin,looks nice and clean and will keep lines in normal condition for hopefully returning to FI. Since I have all of my FI system in boxes is it possible to bench test components and elec off vehicle ? |
|
Back to top |
|
|
blankmange Type 3 Darksider
Joined: July 17, 2004 Posts: 11498 Location: Bloßer Stahl-preapocalyptic MidCoast
|
Posted: Wed Mar 09, 2005 10:36 am Post subject: Re: conversion to dual carb |
|
|
wynsquezr wrote: |
Since I have all of my FI system in boxes is it possible to bench test components and elec off vehicle ? |
the easier thing would be just to ship the boxes to me.... _________________ póg mo thóin
Certified DHS Technician
Samba Member # 24517 |
|
Back to top |
|
|
dassage1313 Samba Member
Joined: March 02, 2005 Posts: 11
|
Posted: Wed Mar 09, 2005 11:03 am Post subject: The saga continues |
|
|
Hay tristessa, I do have a clicking under the dash, but none of the relays click under the back seat. I do have power going to the relays in the back. I will check out witch terminals are getting juice.
Air_Cooled_Nut, thanks for the diagram. I have a wire connected at terminal 85. I have to double check to see if I have the grey wire connected to it.
Thanks everyone for your help so far
Dassage |
|
Back to top |
|
|
wynsquezr Samba Member
Joined: March 08, 2005 Posts: 163 Location: 38d N 121d W
|
Posted: Wed Mar 09, 2005 11:07 am Post subject: Re: conversion to dual carb |
|
|
blankmange wrote: |
wynsquezr wrote: |
Since I have all of my FI system in boxes is it possible to bench test components and elec off vehicle ? |
the easier thing would be just to ship the boxes to me.... |
yea eaiseir for you to acquire my FI set up ? |
|
Back to top |
|
|
negawsklov17 Samba Member
Joined: May 23, 2004 Posts: 95 Location: santa cruz and morgan hill
|
Posted: Wed Mar 09, 2005 2:02 pm Post subject: |
|
|
hey all, i'm in almost the exact same situation as you dassage1313, i've got a 71 with FI, but i've got really bad mpg with the gas and very little power relative to other vw's. my top speed is only like 70 something, too. So... i have planned to use my dad's old dellorto's and convert to a dual carb system; the carbs are the larger ones, 44 i think? I had plans to also cut out the small area in the hatch and fabricate little humps over them. do you all think this is a good idea? i know you will say to save the FI system, but it's just not really giving me the performance i want and i've gone through everything that could mess it up. also, i want to have the dual dellorto setup because i have some other plans to rebuild the engine and make it bigger. MY QUESTION: would the air pressure sensor (under the left side of the luggage area) have any effect on the performance as stated??
thanks, billy _________________ yup, i drive a porsche |
|
Back to top |
|
|
blankmange Type 3 Darksider
Joined: July 17, 2004 Posts: 11498 Location: Bloßer Stahl-preapocalyptic MidCoast
|
Posted: Wed Mar 09, 2005 2:34 pm Post subject: Re: conversion to dual carb |
|
|
wynsquezr wrote: |
blankmange wrote: |
wynsquezr wrote: |
Since I have all of my FI system in boxes is it possible to bench test components and elec off vehicle ? |
the easier thing would be just to ship the boxes to me.... |
yea eaiseir for you to acquire my FI set up ? |
exactly - any and all FI parts are welcome in my garage... _________________ póg mo thóin
Certified DHS Technician
Samba Member # 24517 |
|
Back to top |
|
|
wynsquezr Samba Member
Joined: March 08, 2005 Posts: 163 Location: 38d N 121d W
|
Posted: Wed Mar 09, 2005 3:11 pm Post subject: |
|
|
[quote="negawsklov17"]hey all, i'm in almost the exact same situation as you dassage1313, i've got a 71 with FI, but i've got really bad mpg with the gas and very little power relative to other vw's. my top speed is only like 70 something, too. So... i have planned to use my dad's old dellorto's and convert to a dual carb system; the carbs are the larger ones, 44 i think? I had plans to also cut out the small area in the hatch and fabricate little humps over them. do you all think this is a good idea? i know you will say to save the FI system, but it's just not really giving me the performance i want and i've gone through everything that could mess it up. also, i want to have the dual dellorto setup because i have some other plans to rebuild the engine and make it bigger. MY QUESTION: would the air pressure sensor (under the left side of the luggage area) have any effect on the performance as stated??
thanks, billy[/quote
Look in back issues of VWtrends tech articles or I'll try and find my copy there's and article about cutting about an 1 1/2 inches from IDA manifolds and reweldin to fit 40-48 under decklid of SB anyone woth any firsthand manifold experience please comment as I have thought of doing same for future engine expansion
quickest way to more HP is more CC's |
|
Back to top |
|
|
Russ Wolfe Samba Member
Joined: October 08, 2004 Posts: 25187 Location: Central Iowa
|
Posted: Wed Mar 09, 2005 7:18 pm Post subject: |
|
|
Air_Cooled_Nut wrote: |
There's a wire that comes from the brain that grounds the fuel pump relay and allows it to feed power to the fuel pump. You need to make sure every terminal on the relay has a wire attached. In the engine compartment (for my car at least) there is a single wire connector near the front left area of the engine, in front of the intake runner. One of the wires will be gray.
Here's the wiring diagram for FI (fuel injection) for a late car:
http://www.icbm.org/erkson/ttt/engine/fuel_injection/elec_diagram_late.jpg
Item 15 is the fuel pump relay. The wire I'm talking about is the one that comes off terminal 85, the gray wire. Item 20 is the single wire connector. On my car this wire connector was disconnected. I found the wire from the brain close to the single wire connector, attached them, and fixed the problem, which was power at the relay but none going to the fuel pump |
Toby??? Do I have a convert on checking that wire in the engine comparment????
That wire is one of the first things I check when a FI engine won't run the pump. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
|
Back to top |
|
|
tristessa Samba Member
Joined: April 07, 2004 Posts: 3992 Location: Portland, OR
|
Posted: Wed Mar 09, 2005 11:13 pm Post subject: |
|
|
negawsklov17 wrote: |
i have planned to use my dad's old dellorto's and convert to a dual carb system; the carbs are the larger ones, 44 i think? I had plans to also cut out the small area in the hatch and fabricate little humps over them. do you all think this is a good idea? |
The biggest bad idea is cutting the hatch and fabricating humps. Totally unnecessary; I've seen a several cars with 40 Dells under the lid and 44 or 48s aren't physically any bigger. With the right manifolds and air filters they'll fit under there no problem.
negawsklov17 wrote: |
MY QUESTION: would the air pressure sensor (under the left side of the luggage area) have any effect on the performance as stated?? |
Most definately it could, as could the hose that connects the sensor to the intake manifold plenum -- that hose can be a b!tch to put on if you've got a plenum with the nipple under the runners. BTDT. There's a testing procedure for the sensor using a volt/ohm meter that I saw online someplace, but don't remember where .. anyone? |
|
Back to top |
|
|
negawsklov17 Samba Member
Joined: May 23, 2004 Posts: 95 Location: santa cruz and morgan hill
|
Posted: Thu Mar 10, 2005 1:48 pm Post subject: |
|
|
yeah, that hose was definitely a bitch, but i'm small, i could get it after a while. if anyone has any info on testing this component i would be much obliged. would just putting a different, working one on my car test it? i think so b ut i don't have an extra andi don't think they're cheap
maybei could borrow from someone sometime if nobody knows how to test the sensor.
About the dellortos, i think i have these longer manifolds because they're off my dad's 2 litre buggy so he doesn't care about height. i'll definitely get the shorter air cleaners so hopefully they'll fit. thanks for the help, i hope to not have to cut my luggage area, that would suck, ruin my *perfect* interior.
lol _________________ yup, i drive a porsche |
|
Back to top |
|
|
|