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bciesq Samba Member
Joined: April 13, 2005 Posts: 495 Location: Orlando, FL
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Posted: Mon Jul 31, 2006 8:37 am Post subject: Non-reducing Reduction Boxes |
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A week ago I went over to Bucko's house and saw his military 181. All of the cool military radio gadgets aside, I was struck by the reduction boxes and how they allowed the axles to be up high and level compared to the crazy angles and stressed CV joints and boots under my Thing.
Then last week on Topica, there was a thread on the Haflinger.
http://en.wikipedia.org/wiki/Haflinger
The Haflinger has this feature:
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The 'portal' type design of the front and rear axles means that the centre of the axle is above the centre of the wheel, thus increasing ground clearance under the axle without the need to increase the wheel diameter. Power is transmitted from the axle to the wheel via drop gears in each wheel hub. |
So now I am officially intrigued. Has anyone ever made or hacked reduction boxes that don't reduce? I don't want to change the overall gearing because I actually take my Thing on the interstate, but I would like to have those nice level axles.
Other questions: (1) How much drive train loss would result from non-reducing reduction boxes? I assume the extra weight and friction of the drop gears would induce some penalty (possibly offset by having the CV joints in a less stressful position); (2) What other modifications would be required? Axles, transmission?
Apologies for the monday morning rambling. Any thoughts or suggestions welcome.
Ben _________________ '73 Thing -- making 45 mph exciting again. |
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chuy Samba Member
Joined: August 22, 2004 Posts: 38 Location: Carlsbad, ca
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Posted: Mon Jul 31, 2006 9:06 am Post subject: |
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Mine has reduction boxes. It is just a split window bus tranny. The reductors are geared 1:1.1. You do loose some of the gearing, but gain power from your reductors. The ring and pinion can be modified to give higher road speeds.
Any pictures of Bucko's car? _________________ 72 181 Radio Car - Weekend Driver
71 Baywindow Riviera Camper - Excellent for Surf Trips
68 Sunroof Squareback
71 Sportsmobile (Under Construction) |
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bciesq Samba Member
Joined: April 13, 2005 Posts: 495 Location: Orlando, FL
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Posted: Mon Jul 31, 2006 11:17 am Post subject: |
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chuy wrote: |
Mine has reduction boxes. It is just a split window bus tranny. The reductors are geared 1:1.1. You do loose some of the gearing, but gain power from your reductors. The ring and pinion can be modified to give higher road speeds.
Any pictures of Bucko's car? |
No, I didn't take any pics, but it's gonna be amazing when he is finished. He travels to Germany frequently and has quite the talent when it comes to finding rare parts.
With respect to my original question, I searched a little and it looks like the off road folks have played around with the idea of 1:1 (non)reduction boxes and it's just not feasible. Like you (chuy) suggested, it's just much easier to get a bus or military 181 tranny and alter the ring and pinion for higher gearing. _________________ '73 Thing -- making 45 mph exciting again. |
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bucko Samba Member
Joined: December 09, 2004 Posts: 2617 Location: Coppell, Texas
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Posted: Mon Jul 31, 2006 12:06 pm Post subject: |
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Enjoyed the visit from bciesq. I see that someone on the classifieds is selling the reduction box cases, but axles would need to be purchased, as the axles on reduction box equipped 181's are different I believe. The rear drum brake backing plate is most likely different too. Then there's the gearing. Reduction boxes were used for military 181's for getting these heavy, low powered 181's through soft sand and steep inclines. The original engines were the 1500 CC's, and low powered. Then add the couple hundred extra pounds of radio equipment. The previous owner claimed he drove my military 181 on the autoban at 60 to 65 MPH; he did this for several miles before blowing the motor.
The problem I see are the gearing inside the boxes. I'd think it will be costly to have new gears made to make these boxes 1 to 1 ratio, so you could keep the gearing to wheels the same, but gain on the reduced axle stress. Anything is possible though. |
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bciesq Samba Member
Joined: April 13, 2005 Posts: 495 Location: Orlando, FL
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Posted: Mon Jul 31, 2006 12:50 pm Post subject: |
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bucko wrote: |
Enjoyed the visit from bciesq. I see that someone on the classifieds is selling the reduction box cases, but axles would need to be purchased, as the axles on reduction box equipped 181's are different I believe. The rear drum brake backing plate is most likely different too. Then there's the gearing. Reduction boxes were used for military 181's for getting these heavy, low powered 181's through soft sand and steep inclines. The original engines were the 1500 CC's, and low powered. Then add the couple hundred extra pounds of radio equipment. The previous owner claimed he drove my military 181 on the autoban at 60 to 65 MPH; he did this for several miles before blowing the motor.
The problem I see are the gearing inside the boxes. I'd think it will be costly to have new gears made to make these boxes 1 to 1 ratio, so you could keep the gearing to wheels the same, but gain on the reduced axle stress. Anything is possible though. |
I think I would definitely have to change the ring and pinion to get the gearing where I want it and leave the reduction boxes alone. I'm sure it's not worth the trouble, but I couldn't help but notice that there are a couple of bus trannies in my area for sale in the classifieds:
http://www.thesamba.com/vw/classifieds/detail.php?id=316107
http://www.thesamba.com/vw/classifieds/detail.php?id=328770
chuy, what additional parts did you have to use to get the bus tranny working in your Thing? _________________ '73 Thing -- making 45 mph exciting again. |
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bucko Samba Member
Joined: December 09, 2004 Posts: 2617 Location: Coppell, Texas
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Posted: Mon Jul 31, 2006 1:24 pm Post subject: |
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I'm available to help you pull/install the engine and tranny if you go forth with it. I have the tools and time.
Let me know if/when you buy the bus tranny setup. I've removed/installed them in Beetles, so it's not much of a difference. |
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Ferretkona Samba Member
Joined: December 03, 2005 Posts: 1306 Location: Columbia, CA
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Posted: Mon Jul 31, 2006 2:50 pm Post subject: |
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I have always understood that the 67 bus reduction boxes were 1 to 1. Possibly the 66 bus boxes as well. |
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EverettB Administrator
Joined: April 11, 2000 Posts: 69827 Location: Phoenix Metro
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Posted: Mon Jul 31, 2006 3:00 pm Post subject: |
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chuy wrote: |
Mine has reduction boxes. It is just a split window bus tranny. The reductors are geared 1:1.1. You do loose some of the gearing, but gain power from your reductors. The ring and pinion can be modified to give higher road speeds. |
How did you make them 1:1.1 ?
There are no stock Bus reduction boxes with that ratio.
The ratios are:
1.39:1 small nut (up to 1963)
or
1.26:1 big nut (1964-67) _________________ How to Post Photos
Everett Barnes - [email protected] | My wanted ads
"Water is the only drink for a wise man" | "Communication prevents complaints"
Stop dead photo links! Post your photos to The Samba Gallery! |
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WD-40 Samba Member
Joined: May 31, 2006 Posts: 1178 Location: Iowa
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Posted: Mon Jul 31, 2006 10:10 pm Post subject: |
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I'm pretty sure that the Pinzgauer has the same axle arrangement.
For what it's worth, a lot of farm machinery has things like that too. When you have to fit a wheel between crops, you need clearance on both sides of the wheel. Most of them have hydraulic hub "motors", but others are mechanically driven...
- David |
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bciesq Samba Member
Joined: April 13, 2005 Posts: 495 Location: Orlando, FL
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Posted: Tue Aug 01, 2006 4:15 am Post subject: |
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WD-40 wrote: |
I'm pretty sure that the Pinzgauer has the same axle arrangement. |
I'd guess you are right, from the Halfinger wiki entry:
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The larger version of the Haflinger, called the Pinzgauer, is available in both 4x4 and 6x6 versions. |
_________________ '73 Thing -- making 45 mph exciting again. |
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bciesq Samba Member
Joined: April 13, 2005 Posts: 495 Location: Orlando, FL
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Posted: Tue Aug 01, 2006 4:28 am Post subject: |
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EverettB wrote: |
The ratios are:
1.39:1 small nut (up to 1963)
or
1.26:1 big nut (1964-67) |
Thanks for the info. I knew that there was a "large nut" and a "small nut" version with less reduction between the two, but I didn't have ratios or years.
I guess I need to ask the seller of this:
http://www.thesamba.com/vw/classifieds/detail.php?id=328770
to clarify what he has for sale since it is listed as a 1960 large nut tranny. _________________ '73 Thing -- making 45 mph exciting again. |
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Thingster Samba Member
Joined: February 28, 2006 Posts: 150 Location: Webster Groves, MO
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Posted: Tue Aug 01, 2006 3:48 pm Post subject: |
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I've been kinda interested in trying to find a way of installing portals onto an IRS Thing.
I know there was a company making 1:1 portal boxes for Dana 60 front axles. If they still make them, all it would take is a custom stub shaft with 30 spline outers and a flange to hook the portal to the diagonal arm. And if they can handle 38-40" tires and 400hp, they can handle anything we'll be tossing at them.
EDIT: Nevermind, they're $4000 a pair
Justin _________________ "I like to take my Thing out and play with it."
1974 Thing (Play Toy)
1957 Sedan(Show Car)
1954 Sedan (On the back burner) |
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