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polo Samba Member

Joined: May 31, 2006 Posts: 317 Location: Pacific Palisades, CA
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Posted: Tue Sep 19, 2006 6:32 pm Post subject: Replacing brake pedal spring. |
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Is there a particular tool to use to remove the brake lever pivot bolt? I'm looking to replace the brake pedal spring, and while I can get at the slotted end of the bolt that's exposed to the passenger's side, how on earth do you get a tool in to hold the nut on the other side? There' MAYBE 3/4" space between it and the clutch pedal lever pivot bolt.
PLEASE don't say I have to remove the clutch pedal... _________________ Michael P.
1965 Kombi
1989 Jetta GL (R.I.P.)
2004 New Beetle Convertible GLS 1.8T
| BumbleBuggy wrote: | | Nothing is cooler than driving a car that brings joy to the world simply by idling at a light. |
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Riff Raff Shivering Sambian

Joined: October 25, 2004 Posts: 2150 Location: Alberta
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Posted: Tue Sep 19, 2006 8:19 pm Post subject: |
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It's nowhere near that bad. If you look closely on the slotted side, you will see a snap ring holding a washer on that keeps the brake pedal "arm" from sliding off the pin. Remove the snap ring and washer.
Now loosen the bolt that holds the brake "pedal" to the arm that goes back to the push rod. Now undo the pushrod from the arm and the arm will slide off of the pivot and you can slide the spring on. Now bolt in all up in the reverse order and you have a return spring again! _________________ The plural of anecdote is not data |
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polo Samba Member

Joined: May 31, 2006 Posts: 317 Location: Pacific Palisades, CA
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Posted: Wed Sep 20, 2006 11:03 am Post subject: |
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Oh boy oh boy oh boy! Can't wait to get home!  _________________ Michael P.
1965 Kombi
1989 Jetta GL (R.I.P.)
2004 New Beetle Convertible GLS 1.8T
| BumbleBuggy wrote: | | Nothing is cooler than driving a car that brings joy to the world simply by idling at a light. |
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polo Samba Member

Joined: May 31, 2006 Posts: 317 Location: Pacific Palisades, CA
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Posted: Wed Sep 20, 2006 3:18 pm Post subject: |
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Ok, that was easy. So the spring: How does it hook into the pedal lever? Looks like the straight-ish end of the spring presses onto the body cross beam element behind the pivot. But the hook... does it hook to the large leg of the "L" of the pedal lever, or the the short end? Hooking to the short end has the spring very much cocked without the pedal even depressed, to the large end would have the pedal just free in its most released position. _________________ Michael P.
1965 Kombi
1989 Jetta GL (R.I.P.)
2004 New Beetle Convertible GLS 1.8T
| BumbleBuggy wrote: | | Nothing is cooler than driving a car that brings joy to the world simply by idling at a light. |
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hazetguy  Mr. Negativity

Joined: April 06, 2001 Posts: 5931
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Posted: Wed Sep 20, 2006 3:23 pm Post subject: |
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go to the gallery, search the word "pedal" by sumbitter "hazetguy". there are a few pics there that will help.
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polo Samba Member

Joined: May 31, 2006 Posts: 317 Location: Pacific Palisades, CA
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Posted: Wed Sep 20, 2006 6:03 pm Post subject: |
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Thank you! You all are a great help! _________________ Michael P.
1965 Kombi
1989 Jetta GL (R.I.P.)
2004 New Beetle Convertible GLS 1.8T
| BumbleBuggy wrote: | | Nothing is cooler than driving a car that brings joy to the world simply by idling at a light. |
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polo Samba Member

Joined: May 31, 2006 Posts: 317 Location: Pacific Palisades, CA
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Posted: Wed Sep 20, 2006 7:07 pm Post subject: |
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Ok, so not quite done... the rubber seal. I didn't have one, am replacing while I do this. So which way does it go? I'm presuming it is "nipple" up, and it goes on top of the floor. But it seems like it would ride up when you press the pedal and then let it release back up.
Does it go under the floor and seal only when the pedal is not depressed? _________________ Michael P.
1965 Kombi
1989 Jetta GL (R.I.P.)
2004 New Beetle Convertible GLS 1.8T
| BumbleBuggy wrote: | | Nothing is cooler than driving a car that brings joy to the world simply by idling at a light. |
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RINC Samba Member

Joined: July 22, 2005 Posts: 3835 Location: Glendale,AZ
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Posted: Wed Sep 20, 2006 7:34 pm Post subject: |
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I cant help you on the seal but I need to replace the spring on my pedal.
Thanks for the info y'all. _________________ This video makes me happy when I am sad. |
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StockNazi Samba Member

Joined: June 18, 2004 Posts: 2604
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Posted: Thu Sep 21, 2006 6:14 am Post subject: |
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the seal should go under the front floor _________________ WANTED:
westfalia privy tent poles (silver)
58 westy cabinet knobs
og ceiling panels from a subhatch westy
front/rear press bumpers |
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EverettB  Administrator

Joined: April 11, 2000 Posts: 28204 Location: Phoenix, AZ
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Posted: Thu Sep 21, 2006 12:51 pm Post subject: |
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| polo wrote: | Ok, so not quite done... the rubber seal. I didn't have one, am replacing while I do this. So which way does it go? I'm presuming it is "nipple" up, and it goes on top of the floor. But it seems like it would ride up when you press the pedal and then let it release back up.
Does it go under the floor and seal only when the pedal is not depressed? |
Under the floor, nipple down.
Yes, on the sealing. _________________ How to post photos | My VWs
Need to contact me? I check email more than PMs - everettb@thesamba.com
Quote: "Water is the only drink for a wise man" |
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polo Samba Member

Joined: May 31, 2006 Posts: 317 Location: Pacific Palisades, CA
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Posted: Thu Sep 21, 2006 12:53 pm Post subject: |
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Great. Thanks! _________________ Michael P.
1965 Kombi
1989 Jetta GL (R.I.P.)
2004 New Beetle Convertible GLS 1.8T
| BumbleBuggy wrote: | | Nothing is cooler than driving a car that brings joy to the world simply by idling at a light. |
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