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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34021 Location: Conejo Valley, CA
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Posted: Sun Nov 29, 2015 10:39 am Post subject: Re: Fuel injection relief here! |
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Meach70 wrote: |
Quick question. When I start my 1970 type 3 after it has been sitting for a few days I get major fuel leaks. The fuel leaks from the four small hoses going in to the injectors. It is a pretty substantial amount of fuel that leaks initially. If I wait a few minutes and try to start up again the fuel leaks are completely gone and everything is dry. Could the regulator possibly be sticking closed after sitting for a long time.? Has anyone else ever encountered this problem?
Thank you
-Brian |
Those short (2") sections that are crimped to the injector body will leak, like all other old hoses. You can replace them. Here's what is inside the crimp:
You also have to slit the side of the crimp, parallel to the hose, to remove it.
Remove the injector pairs and remove the objectors. Get new injector tip seals before you begin, to be sure they will seal right when reassembled.
Be careful not to cut or nick the inner metal pipe the hose is crimped to. A hacksaw can be used or better still a dremel. Buy good FI hose and clamps (not worm clamps) and also be very careful to match the hose length. On some cars the clearance between the fuel rail and the body is small, and you DON"T want interference! |
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VeeDubb steppin Samba Member
Joined: August 16, 2015 Posts: 80 Location: weast of eden
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Posted: Sun Nov 29, 2015 11:31 pm Post subject: Re: Fuel injection relief here! |
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picture 1.] electric egr component ?
picture 2.] notice location of airbox on early 74 ? California ? fuel injection, it is farther back in engine compartment , and standard " S " hose fits incorrectly
3.] and 4.] electric deccel valve ...now abandoned ...where do i find a diagram for this ?
5.] is the filter box mount for the 76 -77 airbox , notice its location ...can anyone lead me to someone who may help
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Tram Samba Socialist
Joined: May 02, 2003 Posts: 22728 Location: Still Feelin' the Bern- Once you've felt it you can't un- feel it.
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Posted: Sun Nov 29, 2015 11:56 pm Post subject: Re: Fuel injection relief here! |
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Not Type 3 injection, but this is very cool. Not many of these early '74 injected Buses made- in fact, they are so rare I am just now learning about them! PM me your engine number. Your VIN is most definitely 1974.
I worked for VW back East - California was a place for strange people and even stranger car variants (pun intended) which is likely why I never knew about these before.
Like I said- I think your answers will be in the 1974 Type 4 L-Jet manuals. I know where one is- I am going to contact the guy who bought my 412 with the dealer injection manual in it. _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
To best contact me, please use the EMAIL function in my profile |
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raygreenwood Samba Member
Joined: November 24, 2008 Posts: 21520 Location: Oklahoma City
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Posted: Thu Dec 03, 2015 11:02 am Post subject: Re: Fuel injection relief here! |
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Tram wrote: |
Not Type 3 injection, but this is very cool. Not many of these early '74 injected Buses made- in fact, they are so rare I am just now learning about them! PM me your engine number. Your VIN is most definitely 1974.
I worked for VW back East - California was a place for strange people and even stranger car variants (pun intended) which is likely why I never knew about these before.
Like I said- I think your answers will be in the 1974 Type 4 L-Jet manuals. I know where one is- I am going to contact the guy who bought my 412 with the dealer injection manual in it. |
Yes...a lot of what is in question in these pictures is directly brought over from the 411/412....some of it was used in late 412 with D-jet...most from later 412 with L-jet.
These are/were for automatic transmission vehicles....that generally had a harder time using a vacuum only deceleration valve (even though though was roughy a 2-3 month period between D-jet and L-jet 412 where you could find parts mixed)
In picture #1...below the resistor packs on top....is the vacuum is the adjustable, solenoid controlled decel valve signal relay unit.
It works hand in hand with the two wire part/valve in picture #3....which is the actual valve that transfers atmospheric pressure air to the manifold for deceleration valve action.
The small dash-pot looking thing in picture #1....was connected to a logic relay.
That relay was connected to a pressure switch on the automatic transmission.....and I think it also took rpm data either from a coil connection or may have even been attached to the pickup used on the bell housing flange...or possibly even to the TVS (cant remember...have a diagram somewhere)....the gist is that the pressure switch and relay told the system when the decel valve should trigger based upon a combination of gear position, rpm and throttle position.....ah yes....memory coming on line.....the small dashpot was the vacuum sample/source to denote high or low vacuum in the manifold.
It had a screw to adjust its sensitivity....similar to how you adjust a straight vacuum operated decel valve.
In this way...even if the gear box pressure switch said GO....the vacuum dashpot was the last word for when the electrical connection was made.
Once the connection was made the two wire valve in picture #3 was triggered to open and feed the actual bypass air for deceleration. Some of those two wire valves (maybe all of them) had an adjusting screw to allow adjusting how much air was allowed when the valve clicked open.
From my limited experience with them...they worked well....but were a pain in the ass to get everything adjusted. They had to be adjusted for each engines vacuum signature to really work properly. You cant just take parts out of the junkyard or off the shelf and plug them in and expect them to work. Ray |
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VeeDubb steppin Samba Member
Joined: August 16, 2015 Posts: 80 Location: weast of eden
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Posted: Thu Dec 03, 2015 12:03 pm Post subject: Re: Fuel injection relief here! |
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Thanks for the very interesting revelations .First off let me ask you if you may have any leads on finding the correct S hose ?Most of this system is in operable now and looks like P.O. replaced it with the later version of Deccel valve. He just didnt hook the vac to T to pressure reg. up ,.Would that work on these automatics ? As of right now , P.O. swapped in a 1978 GE engine , and mated it to the early 02 automatic trans. , it has the 022 906 021 AG ECU which is for 1978 manual trans , It has the early 6 terminal AFM with 6 terminal harness. I have a near complete parts bus with 03 automatic 1977 model Ge engine etc . What Im contemplating is putting the 7 terminal AFM and harness in using the 022 906 021 T ECU and the later Deccel valve setup. by the way I did see the strange pickup sender on bellhousing , disconnected of course .Also any idea which Car I might look for an interchangeable S bootie ? more questions to come Im sure thank you for your help as well . Please excuse my writing style , or lack thereof ! |
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Tram Samba Socialist
Joined: May 02, 2003 Posts: 22728 Location: Still Feelin' the Bern- Once you've felt it you can't un- feel it.
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Posted: Thu Dec 03, 2015 12:19 pm Post subject: Re: Fuel injection relief here! |
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The guy who has my old early L Jet FI manual and sent the link to where it is posted suggested that a 914 L-Jet boot may work. I have not had a chance to look or verify.
Everett, I know this isn't Type 3 related but VDS will probably get better guidance here than in the Bay Bus forums, LOL... maybe this could stay here for awhile and then maybe get moved to the TOOB thread? _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
To best contact me, please use the EMAIL function in my profile |
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pupafly Samba Member
Joined: March 23, 2007 Posts: 32
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Posted: Thu Dec 03, 2015 7:25 pm Post subject: Re: Fuel injection relief here! |
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I have the same problem as Brian. Fuel leaks when I start my Type 3 after a few days exactly as Brian explained. How do I go about replacing the crimped portion. My mechanic says that I need new Injectors or change over to carbys since injectors are not available. Any help will be appreciated. Can some one supply me the necessary parts or contact details of where I can get them, thanks.
Neville |
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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34021 Location: Conejo Valley, CA
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Posted: Thu Dec 03, 2015 11:41 pm Post subject: Re: Fuel injection relief here! |
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pupafly wrote: |
My mechanic says that I need new Injectors or change over to carbys since injectors are not available. |
Your so-called "mechanic" is an idiot. I wouldn't even let him change a light bulb on a Volkswagen. |
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sjbartnik Samba Member
Joined: September 01, 2011 Posts: 5998 Location: Brooklyn
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Posted: Fri Dec 04, 2015 9:28 am Post subject: Re: Fuel injection relief here! |
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KTPhil wrote: |
Your so-called "mechanic" is an idiot. I wouldn't even let him change a light bulb on a Volkswagen. |
Seriously. If your mechanic doesn't know how to change fuel hoses, he's not much of a mechanic. I wouldn't let him touch your car if I were you. _________________ 1965 Volkswagen 1500 Variant S
2000 Kawasaki W650 |
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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34021 Location: Conejo Valley, CA
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Posted: Fri Dec 04, 2015 10:12 am Post subject: Re: Fuel injection relief here! |
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Yup, change those hose stubs per my PM, and know that injectors ARE still available, and shops will clean and flow-test yours if you have any doubts. |
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pupafly Samba Member
Joined: March 23, 2007 Posts: 32
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Posted: Fri Dec 04, 2015 4:46 pm Post subject: Re: Fuel injection relief here! |
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Thank you for all your suggestions and comments. Here in Melbourne there are very few TLEs on the road most of them have been converted to Carbys I am one of those diehards who wants to maintain originality. I have owned this car since 1998, saved it from a mechanic's yard where it was in bits and pieces and brought it back to life and used it regularly till 2007 and left it parked in the back yard till 2013 before starting a complete restoration. Since the engine was in good running condition when I parked it, I decided to leave it as is. Because of the long storage I cleaned the tank and flushed the fuel pump and replaced the fuel filter in the process I noticed that the fuel hoses were a bit brittle so I asked my Mechanic to replace all the fuel lines and I have had nothing but problems since then. The car ran well till I got home a distance of 30 miles in traffic. Refused to start 4 days later, towed it back to the mechanic, replaced the cold start valve [used] new FI parts are not available here in Melbourne. Same story as before till I got home. This time fuel leaking out of the muffler back to the mechanic, replaced the Fuel pressure regulator [used] and now the same problem as Brian but only on the left side does the fuel leak first attempt in the morning. It is possible that the crimped bit of the hose may not have been replaced. I will get as much information as possible befor I go back to the mechanic. There are very few mechanics who still work on these old VWs here in Melbourne. Just in case, where can I get hold of a set of fuel Injectors please. Thanks will try and post a few photos of the TLE |
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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34021 Location: Conejo Valley, CA
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Posted: Fri Dec 04, 2015 5:32 pm Post subject: Re: Fuel injection relief here! |
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More proof he is an idiot. Haphazardly replacing components at the customer's expense is no substitute for proper diagnosis and repair.
For safety, replace all hoses, leaking or not, Then do it again every 3-4 years, even with the good FI hose you should use. It takes about 25 feet of hose, and about 35 clamps. Replace your filter (above the pump), the fuel sock in the bottom of the tank, and also check/replace the fender mounted rubber at the filler; leaks here will put dirt and water into your tank and is VERY common.
Then set your fuel pressure with an inexpensive gauge made from a water pressure gauge at the home center.
At this point you are safe and can rule out fuel supply issues for years to come. And car fires!
Next, check all air hoses and wires in the engine bay.
Set the ignition dead-on.
Only then can you start suspecting FI components. The conventional wisdom here is that something like 95% of alleged FI problems will be solved by the measures above. |
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Donnie strickland Samba Member
Joined: December 21, 2009 Posts: 2403 Location: Moody, AL
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Posted: Fri Dec 04, 2015 5:33 pm Post subject: Re: Fuel injection relief here! |
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Your mechanic is guessing. There's no point in just randomly replacing parts without trying to diagnose the problem. _________________ 71 Elm Green FI A/T Squareback |
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pupafly Samba Member
Joined: March 23, 2007 Posts: 32
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Posted: Fri Dec 04, 2015 6:01 pm Post subject: Re: Fuel injection relief here! |
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All hoses, filter above the pump and the fender mounted rubber at the filler have been replaced, the tank was removed and cleaned. What is the "fuel sock in the bottom of the tank"? please. I have already spent $600 in parts and labor since I replaced all hoses in May this year when my problems started.
I have time but little experience in this area, how do I go about doing what is needed without going back to my "idiot" mechanic step by step help will be appreciated. I would like to enjoy the TLE as I did before the issues started.
Thanks once again. |
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pupafly Samba Member
Joined: March 23, 2007 Posts: 32
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Posted: Fri Dec 04, 2015 9:33 pm Post subject: Re: Fuel injection relief here! |
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Here are the photos of my Type 3
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KTPhil Samba Member
Joined: April 06, 2006 Posts: 34021 Location: Conejo Valley, CA
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Posted: Sat Dec 05, 2015 8:50 am Post subject: Re: Fuel injection relief here! |
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That is a rare bird! RHD TLE automatic! And in fine shape!
Looks like a '70 body, but with a '72+ engine, judging by the later breather setup.
Last edited by KTPhil on Sat Dec 05, 2015 12:50 pm; edited 1 time in total |
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Mike Fisher Samba Member
Joined: January 30, 2006 Posts: 17970 Location: Eugene, OR
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Posted: Sat Dec 05, 2015 12:15 pm Post subject: Re: Fuel injection relief here! |
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#21 is the screen/sock that comes out when you unbolt the supply line. http://www.vwispwest.com/pg92/
Check,clean or replace your screen & test that you have about 30 lbs of fuel pressure at the test port between the injectors. You can unbolt pairs of injectors & watch them spray fuel on top of the engine to see if they are all spraying the same. Unhook the return fuel line at the engine & tank to blow some air through it to make sure it is not getting plugged up. _________________ https://imgur.com/user/FisherSquareback/posts
69 FI/AT square Daily Driver
66 sunroof,67,70,71,71,71AT,72,72AT,73 Parts
two 57 oval ragtops sold
'68 Karmann Ghia sold
Society is like stew. If you don't keep it stirred up you end up with a lot of scum on the top! - Russ_Wolfe/Edward Abbey |
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Tram Samba Socialist
Joined: May 02, 2003 Posts: 22728 Location: Still Feelin' the Bern- Once you've felt it you can't un- feel it.
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Posted: Sat Dec 05, 2015 12:43 pm Post subject: Re: Fuel injection relief here! |
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pupafly wrote: |
Thank you for all your suggestions and comments. Here in Melbourne there are very few TLEs on the road most of them have been converted to Carbys I am one of those diehards who wants to maintain originality. I have owned this car since 1998, saved it from a mechanic's yard where it was in bits and pieces and brought it back to life and used it regularly till 2007 and left it parked in the back yard till 2013 before starting a complete restoration. Since the engine was in good running condition when I parked it, I decided to leave it as is. Because of the long storage I cleaned the tank and flushed the fuel pump and replaced the fuel filter in the process I noticed that the fuel hoses were a bit brittle so I asked my Mechanic to replace all the fuel lines and I have had nothing but problems since then. The car ran well till I got home a distance of 30 miles in traffic. Refused to start 4 days later, towed it back to the mechanic, replaced the cold start valve [used] new FI parts are not available here in Melbourne. Same story as before till I got home. This time fuel leaking out of the muffler back to the mechanic, replaced the Fuel pressure regulator [used] and now the same problem as Brian but only on the left side does the fuel leak first attempt in the morning. It is possible that the crimped bit of the hose may not have been replaced. I will get as much information as possible befor I go back to the mechanic. There are very few mechanics who still work on these old VWs here in Melbourne. Just in case, where can I get hold of a set of fuel Injectors please. Thanks will try and post a few photos of the TLE |
It may be time to start doing your own work.
Hastily, here is the official factory manual troubleshooting guide:
If your muffler is filling up with gas, I'll bet somehow your mechanic miswired your cold start valve at the starter. he probably plugged it into terminal 15 so it sprays all the time rather than terminal 50 which activates it only with the starter. Either that or he misdiagnosed your issue as the valve when it is actually the thermo time switch.
Try unplugging the cold start valve.
While you are at it, take the fuel line off the valve too and clamp in a pressure regulator there and take a reading. You should be at 28 PSI (1,9 bar). If you are high, find the reason. _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
To best contact me, please use the EMAIL function in my profile |
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Bobnotch Samba Member
Joined: July 06, 2003 Posts: 22431 Location: Kimball, Mi
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Posted: Sat Dec 05, 2015 3:20 pm Post subject: Re: Fuel injection relief here! |
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KTPhil wrote: |
That is a rare bird! RHD TLE automatic! And in fine shape!
Looks like a '70 body, but with a '72+ engine, judging by the later breather setup. |
Yeah, it looks like it could be a RHD copy of your car, with the color, the sunroof and the popouts. My wife's car looks similar, but minus the sunroof (her's is a 70 with AT, and Clementine Orange paint), and hers has 8 spokes on it.
As for a link to injectors, here's one I saved from a while back (direct t-3 link).
http://www.fuelinjectorwhse.com/injectors.php?id=MP5123
Although this site might help you more, since it's in OZ.
https://www.injectorsonline.com.au/
Sorry, I don't have a direct link to type 3 injectors on that site though. _________________ Bob 65 Notch S with Sunroof
71 Notch ...aka Krunchy; build pics here;
http://www.thesamba.com/vw/forum/viewtopic.php?t=249390 -been busy working
64 T-34 Ghia...aka Wolfie, under construction... http://www.thesamba.com/vw/forum/viewtopic.php?t=412120
Tram wrote: |
"Friends are God's way of apologizing for relatives." |
Tram wrote: |
People keep confusing "restored" and "restroyed". |
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Tram Samba Socialist
Joined: May 02, 2003 Posts: 22728 Location: Still Feelin' the Bern- Once you've felt it you can't un- feel it.
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Posted: Sat Dec 05, 2015 3:59 pm Post subject: Re: Fuel injection relief here! |
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Bobnotch wrote: |
KTPhil wrote: |
That is a rare bird! RHD TLE automatic! And in fine shape!
Looks like a '70 body, but with a '72+ engine, judging by the later breather setup. |
Yeah, it looks like it could be a RHD copy of your car, with the color, the sunroof and the popouts. My wife's car looks similar, but minus the sunroof (her's is a 70 with AT, and Clementine Orange paint), and hers has 8 spokes on it.
As for a link to injectors, here's one I saved from a while back (direct t-3 link).
http://www.fuelinjectorwhse.com/injectors.php?id=MP5123
Although this site might help you more, since it's in OZ.
https://www.injectorsonline.com.au/
Sorry, I don't have a direct link to type 3 injectors on that site though. |
Early 1970s Mercedes 3.5 (NOT 4.5) are the same. make sure they are the yellow ones, not the blue/ green ones. _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
To best contact me, please use the EMAIL function in my profile |
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