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millerje78 Samba Amishman

Joined: October 16, 2005 Posts: 2524 Location: Holmes County, Ohio
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Posted: Mon Jun 02, 2008 5:14 pm Post subject: |
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great thread!  _________________ always seeking a better way
my 73 standard project
do your research, consult with experts, and buy quality parts. you won't be sorry |
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DubKru Samba Member

Joined: July 08, 2007 Posts: 298
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Posted: Mon Jun 02, 2008 8:15 pm Post subject: |
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I agree! Great thread!
I also agree that buying your own wideband is a good investment. I got the lm-1 with auxbox and i've used it to tune two vehicles so far. And you can charge folks a small fee to get their stuff right. _________________ 2L, Raby cam, HAM Heads, Mallory, Dual Dell 40's, Porsche discs, Fuchs (Colored matched not to my bus),tunin' the crap out of it, slammed on Wagenswest suspension.
| Polish Rifle wrote: | | I like to take care of my engine and find a nice speed to cruise in on my bus, but sometimes.....you just get in the mood to run the piece of crap into the ground. |
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Arnolds64 Samba Member

Joined: May 07, 2004 Posts: 688
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Posted: Tue Jun 03, 2008 8:11 am Post subject: Very helpful to me too! |
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My 2017 with a 110Engle, 043 heads has been running warm as well and I been running about the same setup- 50/140/200. I do however have 34 vents which I closer to what John a AC.net says in relation to valve size and vent in his article. My heat is due to .090 deck which I am working on right now.
I have a narrow ban which I know is not as accurate but it's better than nothing. Your setup should be pretty much the same for me. This is very helpful! _________________ 64 Bug, White, 2017, Dual Weber 44's, Engle 130/Engle lifters, Home P&P'd 40X35 heads, CB 4340 nitrided crank, Eagle knock off H Beam 5.5" rods, Lowering Beam, Rancho Trans, Traction Bar. 225X60's rear, 145's front on Porsche Chrome Nipple Wheels. |
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nikita Samba Member
Joined: September 16, 2007 Posts: 522 Location: California
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Posted: Tue Jun 03, 2008 11:12 am Post subject: |
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| [email protected] wrote: | that's not even lean. You can go leaner on the highway, to 16-17:1. THAT is how you get some serious MPG. Avoid 14:1 range, that is the one that runs the hottest. 16:1 runs cooler than 13:1 believe it or not.
so go down another 1/2 or 1/4 size on the primary idle and try again. I think you should wind up with a 45 primary idle.
John
Aircooled.Net Inc. |
John,
Your are the only automotive guy on the internet that "gets it". The OWT that lean is hot just wont die. As you know, the danger zone is "slightly rich". I learned about this flying airplanes, with pilot-controlled mixture control and EGT gauges. Leaded avgas prevents us from using O2 sensors and A/F ratio meters, so we have to go "X degrees rich or Y degrees lean of peak" instead. |
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Bad bug Samba Member

Joined: March 11, 2006 Posts: 658 Location: Jamaica
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Posted: Tue Jun 03, 2008 11:44 am Post subject: |
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| Glen i am suggesting that these post be made into a sticky, can really help people like myself when the time comes to tune my engine. I also bought an LM1 with auxbox to tune my engine, can't wait to get started. |
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[email protected] Samba Member

Joined: August 03, 2002 Posts: 7031 Location: Salt Lake City, Utah
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Posted: Tue Jun 03, 2008 11:45 am Post subject: |
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I'm an idiot, ignore me, everyone else does (and runs 13:1 all the time, MORONS).
For those that are interested in knowing, if you keep leaning out the engine the engine will run cooler and cooler as power is dropping off, until the engine just dies since combustion will not occur with too lean a mixture. Only airplane guys have a clue on ROP and LOP tuning. I'm an engineer that reads too much. The automotive guys are 40 years behind the times. Most guys would just stare at you if you told them (and were correct) that 15:1 runs cooler than 14:1, and 16:1 runs cooler than 15:1, etc.
The problem is guys that know just a little bit, and think they know a lot. These are the guys that will tell you to run "32 degrees of total timing" for example. With that much timing, you have to run a richer mixture for the engine to get out of it's own way. There are only 3 guys I know of that TRULY understand that ignition timing and A/F are not independent of one another. The problem is they are ADJUSTED independently, but their affect on one another is dramatic, and guys do not get it.
Most guys set the timing to 30-32 total, then tune the WOT to produce best power. All they have done is found best A/F for THAT timing. In fact, most engines will make MORE power and run clean if you'd lean it out, and pull out some timing. You have to follow an iterative process to find the sweet spot. Find A/F, set timing, find A/F, set timing, Find A/F, etc. Most guys are so rich they have to run a lot of timing, since the burn happens so slowly because it's so fat. But they don't see that they'd need less fuel IF they'd run less timing, since "all motors make more power with more timing". This can be seen on your engine if you run super rich (like 10:1), you need to run WAY too much timing (another 10 degrees), but it will actually run "OK" and you wouldn't know it was so far out of tune by how it ran. But if you can convince them (which is difficult/impossible most of the time, because they are tuning the wrong way) to lean and retard, the engine wakes up!
An example of being properly tuned is seen with that guy in San Francisco in a recent thread with his IDFs (edit: oh yeah, that's THIS THREAD LOL).
When he started getting close running a LEAN cruise, he had to pull out ignition timing, which allows him to run leaner still, and maybe pull out even more timing. That sucker is going to run cool and return some fantastic MPG when he's finished. I think 40mpg is not difficult, but some "experts" talk like 25mpg is the Holy Grail or something, when in fact it's a joke.
Hopefully the average Joe will have a clue on tuning in 10 years, just like the average Joe NOW is not 009 brainwashed, at least not like they were a decade ago.
John
Aircooled.Net Inc. _________________ Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
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Bad bug Samba Member

Joined: March 11, 2006 Posts: 658 Location: Jamaica
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Posted: Tue Jun 03, 2008 12:43 pm Post subject: |
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| John i don't think you are an idiot. I do know that by making your mixture leaner you will have good gas mileage but i wasn't sure of what to do with timing. I will be building my engine sometime soon as i no more trust anyone to doing this job. I also bought some tools to help me with the building of my engine cc head kit, lm1 with auxbox etc, etc. I really do hope that you guys can help me when the time comes. |
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74 Thing Samba Member
Joined: September 02, 2004 Posts: 2051
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Posted: Tue Jun 03, 2008 12:51 pm Post subject: |
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What is ROP and LOP stand for? Is it for rich and lean of hte stoichiometric ratio of 14.7:1?
John-how do you fine tune the idle jets? I understand the mains and airs at WOT, but the idle do you just go down until you are in the 14's at idle and in the 16's when just off idle?
Thanks |
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wheel607 Samba Member
Joined: May 30, 2004 Posts: 737
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Posted: Tue Jun 03, 2008 1:03 pm Post subject: |
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| "Covington and Foust" John, you have got to be kidding. |
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[email protected] Samba Member

Joined: August 03, 2002 Posts: 7031 Location: Salt Lake City, Utah
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Posted: Tue Jun 03, 2008 1:10 pm Post subject: |
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I have to go see the Dr right now, I'll elaborate further later for those interested.
Covington and Foust is a quote from Mario Gavazzi. Google him.
ROP = Rich Of Peak (EGT)
LOP = Lean Of Peak (EGT).
peak being stoic! If you want to run hottest run 14.4:1.
John
Aircooled.Net Inc. _________________ Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
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redbluebug Samba Member
Joined: November 14, 2005 Posts: 51
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Posted: Tue Jun 03, 2008 6:28 pm Post subject: |
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| [email protected] wrote: | I have to go see the Dr right now, I'll elaborate further later for those interested.
John
Aircooled.Net Inc. |
Yes, please. Front and center ready for class I just hope you don't get "whacked" from the oil companies. LOL! |
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nikita Samba Member
Joined: September 16, 2007 Posts: 522 Location: California
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Posted: Wed Jun 04, 2008 8:13 am Post subject: |
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This chart helps explain ROP and LOP.
Note that maximum power and highest Cylinder Head Temperature both result from a slightly rich mixture.
1/Brake Specific Fuel Consumption is fuel efficiency and it peaks at a slightly lean mixture. Note the much lower, and safer, CHT.
ICP=Internal Cylinder Pressure (peak). |
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74 Thing Samba Member
Joined: September 02, 2004 Posts: 2051
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Posted: Wed Jun 04, 2008 1:54 pm Post subject: |
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That is an interesting graph. What does the bottom line represent?
By the data on the graph it indicates that the leaner you run the cooler everything will be but you will lose HP. I would think that there is a point where it would be too lean to run-what are the signs of reaching that point?
PS-very informative thread. |
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[email protected] Samba Member

Joined: August 03, 2002 Posts: 7031 Location: Salt Lake City, Utah
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Posted: Wed Jun 04, 2008 2:13 pm Post subject: |
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DON'T CONFUSE PEOPLE WITH THE FACTS!!!
The bottom line on that graph in a nutshell is engine efficiency. Power from fuel used. Ideally your gearing would be such that you were at the peak of that curved line (1/BSFC) at your cruising speed. Note that this point is 50F COOLER than peak EGT, and it's also leaner than stoic (1 Lambda = 14.4:1 on gas).
So why are the Muppets running 13:1 at cruise and bragging about it?????
Note that once you hit Stoic, the leaner you go the cooler the engine runs. BUT, there is a point of diminishing returns, since you have to use more pedal (and more fuel) to regain power that you lost by being lean. There is a point where if you lean out more your MPG will go DOWN (1/BSFC is decreasing, sloping down), since efficiency is decreasing. But note that the area at the top of the 1/BSFC curve is very flat, you have a good deal of room to play around (tune) with. You want to target the peak of that 1/BSFC curve for max MPG. And surprise surprise it runs cool. DUH
This info has only been around for a short period of time, like 75 years.....
John
Aircooled.Net Inc.
| nikita wrote: | This chart helps explain ROP and LOP.
Note that maximum power and highest Cylinder Head Temperature both result from a slightly rich mixture.
1/Brake Specific Fuel Consumption is fuel efficiency and it peaks at a slightly lean mixture. Note the much lower, and safer, CHT.
ICP=Internal Cylinder Pressure (peak). |
_________________ Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
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74 Thing Samba Member
Joined: September 02, 2004 Posts: 2051
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Posted: Wed Jun 04, 2008 3:29 pm Post subject: |
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John,
Can you touch on more how to jet the idle circuit? Is it best to pull the main jet stack and then make pulls on only the idle circuit to see where you stand? Thanks |
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BugUser Samba Member

Joined: March 02, 2007 Posts: 32 Location: Stuttgart/Germany
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Posted: Wed Jun 04, 2008 3:37 pm Post subject: |
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| [email protected] wrote: | | Note that this point is 50F COOLER than peak EGT, and it's also leaner than stoic (1 Lambda = 14.4:1 on gas). |
I may correct You on that one: 14.7:1 is stoic for gas engines.
BugUser |
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[email protected] Samba Member

Joined: August 03, 2002 Posts: 7031 Location: Salt Lake City, Utah
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Posted: Wed Jun 04, 2008 3:41 pm Post subject: |
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yeah, but insignificant. My memory is not what it used to be, I tune with Lambda not A/F so it doesn't matter to me enough to get the #s right LOL
John
| BugUser wrote: | | [email protected] wrote: | | Note that this point is 50F COOLER than peak EGT, and it's also leaner than stoic (1 Lambda = 14.4:1 on gas). |
I may correct You on that one: 14.7:1 is stoic for gas engines.
BugUser |
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[email protected] Samba Member

Joined: August 03, 2002 Posts: 7031 Location: Salt Lake City, Utah
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Posted: Wed Jun 04, 2008 3:42 pm Post subject: |
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that's how I do it. Then I jet the main circuit way TOO RICH, so when it comes in you see when. Then you tune it to come in at the right TIME, since it's too rich you can see exactly when it's coming in.
Then you jet it to the right amount to fix being too rich. But thats how I do it.
John
Aircooled.Net Inc.
| 74 Thing wrote: | John,
Can you touch on more how to jet the idle circuit? Is it best to pull the main jet stack and then make pulls on only the idle circuit to see where you stand? Thanks |
_________________ Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
"Like" our Facebook page at
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Bad bug Samba Member

Joined: March 11, 2006 Posts: 658 Location: Jamaica
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Posted: Fri Jun 06, 2008 9:38 am Post subject: |
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| Glen i am asking that this thread be made into a sticky. Too much good info here. |
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[email protected] Samba Member

Joined: August 03, 2002 Posts: 7031 Location: Salt Lake City, Utah
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Posted: Fri Jun 06, 2008 12:17 pm Post subject: |
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I also feel that tuning by A/F is a bad idea because the Stoic depends on the fuel used. IOW, it's different for all the gas/ethanol combos everyone is having to face nowadays. THAT is why your engine can be tuned fine now, and then all of a sudden run like chit when they make a fuel change on you.
I like BP, Mobil, Exxon.
John
Aircooled.Net Inc. _________________ Please do NOT send me Private Messages through the Samba PM System (I will not see them). Send me an e-mail to john at aircooled dot net
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