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What did you do to your ghia this week?
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xzener
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PostPosted: Sat Nov 12, 2016 7:21 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

Removed the doors yesterday... Anyone have any tricks for getting the last stubborn screw off the door hinge??

Will post some pictures of the hinge rebuild today. If I can get that darn screw off. Confused

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My 70 beetle was totaled Now to build the Ghia I always wanted. Rest in peace Ruby, I will miss you. Hello <insert Ghia name here>!
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crocteau
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PostPosted: Sat Nov 12, 2016 7:32 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

xzener wrote:
Anyone have any tricks for getting the last stubborn screw off the door hinge??
Impact driver? http://www.harborfreight.com/impact-screwdriver-set-with-case-37530.html
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xzener
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PostPosted: Sat Nov 12, 2016 7:46 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

Yep... Beat the crap out that screw yesterday. It won. Any other suggestions please??
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KGCoupe
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PostPosted: Sat Nov 12, 2016 7:57 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

If a standard propane torch, or even a torch using map gas capable of higher temperatures, is not helping you free two components joined by corrosion then chances are you need to have one of these ...

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... Bernzomatic WK5500 Brazing Torch Kits in your toolbox of tricks and techniques.

When everything else I have tried has failed, that torch combined with PB Blaster has never failed to do the trick for me.

However, seeing as the hinge is made of aluminum IIRC, just be careful not to heat it up enough to melt the metal. Smile
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xzener
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PostPosted: Sat Nov 12, 2016 8:03 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

Thanks KGCoupe... Gonna torch the hell out of that thing. I feel a victory coming my way. Very Happy
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CiderGuy
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PostPosted: Sat Nov 12, 2016 12:13 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

crocteau wrote:
xzener wrote:
Anyone have any tricks for getting the last stubborn screw off the door hinge??
Impact driver? http://www.harborfreight.com/impact-screwdriver-set-with-case-37530.html


I believe it's a #4 screw driver/bit. Hard to find.
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Redlabel6
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PostPosted: Sat Nov 12, 2016 3:46 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

I just drilled one out of my '73. I used a 1/2" drill bit to take the head of it off. The rest of it screwed out of the door by hand... go figure.
d
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desmato
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PostPosted: Sat Nov 12, 2016 5:08 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

finished assembly of the entire chassis/pan. all suspension is rebuilt and powdercoated, New beam, new balljoints, new urethane everything.

Finally starting to use some of the $3500 in parts. Now gotta decide if I tackle the body this winter, or wait until next and drive the hell outta it first.

Before:

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After:


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xzener
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PostPosted: Sat Nov 12, 2016 8:04 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

Redlabel6 wrote:
I just drilled one out of my '73. I used a 1/2" drill bit to take the head of it off. The rest of it screwed out of the door by hand... go figure.
d


Did the exact same thing. It loosened up after driving a pilot hole for an easy out... Go figure. Turned out great, no more extremely loose door hinges. Thanks for all the great suggestions guys!

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xzener
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PostPosted: Sun Nov 13, 2016 2:36 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

Finished sealing my pans today.

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Redlabel6
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PostPosted: Mon Nov 14, 2016 6:23 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

What did you use as a sealer?
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xzener
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PostPosted: Mon Nov 14, 2016 9:12 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

It's a DuPont product, mainly used for frames and undercoating. Got it at O'Rileys. Says it can be applied directly to rust to stop corrosion... But I sanded rust to bare metal where needed. It was mainly just surface rust, lucked out with the pans on this KG.
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xzener
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PostPosted: Mon Nov 14, 2016 6:09 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

Oops, sorry. It's not a DuPont product, it's Dupli-color. It's about $44 a can, brushes on, and seems to be very durable after it dries.

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Redlabel6
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PostPosted: Mon Nov 14, 2016 6:17 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

Thanks!
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c21darrel
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PostPosted: Wed Nov 16, 2016 4:04 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

Met up with RK Smith. Cool
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John Moxon Premium Member
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PostPosted: Thu Nov 17, 2016 12:58 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

c21darrel wrote:
Met up with RK Smith. Cool


Did you have your Ghia with you...and did he have his camera? Very Happy
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Fiatdude
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PostPosted: Thu Nov 17, 2016 6:07 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

RK doesn't go anywhere without his camera ---- I haven't seen him since he did the shoot for Schweers and Gregory's ProMod Notchs... Hope everything went well... Congratulations!!!!!!!
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c21darrel
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PostPosted: Thu Nov 17, 2016 10:52 am    Post subject: Re: What did you do to your ghia this week? Reply with quote

He came to my house early in the morning, the guy is a really early riser. We went for a scenic drive in the ghia to a local lake and yes he always has his camera. He wanted to go for In-n-Out burgers at 9:45 in the morning Shocked Smile
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John Moxon Premium Member
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PostPosted: Thu Nov 17, 2016 12:21 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

c21darrel wrote:
He came to my house early in the morning, the guy is a really early riser. We went for a scenic drive in the ghia to a local lake and yes he always has his camera. He wanted to go for In-n-Out burgers at 9:45 in the morning Shocked Smile


Congrats on the feature...always nice to have that to look back on and always a nice surprise when you're sifting through a boxful of old VW magazines at a swapmeet. Smile
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c21darrel
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PostPosted: Thu Nov 17, 2016 2:43 pm    Post subject: Re: What did you do to your ghia this week? Reply with quote

Thanks John. I had not even thought of that extra perk yet, that is a good one too. Swap meets are my favorite VW thing to do. Smile
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