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Accordian tube question
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curtis4085
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Joined: July 22, 2011
Posts: 4806
Location: Colorado
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PostPosted: Mon Apr 21, 2014 8:11 pm    Post subject: Reply with quote

Ludwig van wrote:
Thanks, Tcash! The Vanagon cuffs aren't available around here and the dealers don't list them as current, so I ordered the ones shown in Buadaddy's post. They look shorter than the Vanagon cuffs, but have a flange on the end, so I'll hope they work. I'll post the resulys when the cuffs arrive.


You can get away with running just the short rubber sleeves but its a much better fit when you use these in conjunction with the metal sleeves.
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Ludwig van
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Joined: April 17, 2009
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Location: Winnipeg, Manitoba, Canada
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PostPosted: Wed Apr 23, 2014 9:42 pm    Post subject: Reply with quote

My sleeves are pretty much toast, but I've managed to fabricate 2 acceptable copies from dryer duct metal, using hand tools

First step was to measure and cut a rectangle of the metal,and bend the flange into it.
Image may have been reduced in size. Click image to view fullscreen.


I clamped the rectangle to the control box inlet with a long-nose Vise-Grip.
Image may have been reduced in size. Click image to view fullscreen.


Starting at the Vise-Grip, I squeezed the metal against the outlet with long-nose pliers, moving about 1/8 inch at a time. When I was done, the flange was pretty wavy.The picture was taken after I was done, just to show the positionng of the pliers.
Image may have been reduced in size. Click image to view fullscreen.


I used the clamp from the accordian tube to hold the new sleeve tightly against the inner end of the control box outlet, and flattened the flange down with a flat-ended punch.
Image may have been reduced in size. Click image to view fullscreen.


The end result isn't too pretty, but I think it'll do
Image may have been reduced in size. Click image to view fullscreen.

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