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My 61 panel (and a 66 panel digout)
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karl h
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PostPosted: Tue Nov 10, 2015 1:45 am    Post subject: Reply with quote

thanx for commenting, i really appreciate it!
rear crossmember :
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with the new heatertube:
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
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karl h
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PostPosted: Thu Nov 12, 2015 4:14 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

small hole in the main frame cut out and repaired:
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
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wcfvw69 Premium Member
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PostPosted: Thu Nov 12, 2015 6:32 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Nice job in correcting the rust. Good job on your discipline to keep at it.
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**Now rebuilding throttle bodies for VW's and Porsche's**
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brettsvw
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PostPosted: Thu Nov 12, 2015 5:55 pm    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Working with clean metal makes a nice work space.

Keep up the excellent work.
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My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
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http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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karl h
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PostPosted: Fri Nov 13, 2015 12:32 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

thank you for the nice comments Bill and Brett
sometimes i think i am posting too much detail of what i do and that gets boring over time, oh well...
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert


Last edited by karl h on Fri Nov 13, 2015 5:03 am; edited 1 time in total
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brettsvw
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PostPosted: Fri Nov 13, 2015 4:51 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Details are great. Wished I had the time to post more details on my build.
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My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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wcfvw69 Premium Member
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PostPosted: Fri Nov 13, 2015 5:37 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

karl h wrote:

sometimes i think i am posting too much detail of what i do and that gets boring over time, oh well...


That's not true. Everyone on this forum enjoys seeing good pictures of work being performed on a VW, especially good work like you're doing. You'll find as you update your thread that sometimes folks comment on an update and other times they don't. Use your thread as a log or journal of your progress.

Keep up the good work.
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Decades of VW and VW parts restoration experience.
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**Now rebuilding throttle bodies for VW's and Porsche's**
**Restored German Bosch distributors for sale or I can restore yours**
**Restored German Pierburg fuel pumps for sale or I can restore yours**
**Restored Porsche fuel pumps or I can restore yours**
**Restored Porsche distributors or I can restore yours**
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karl h
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PostPosted: Sun Nov 15, 2015 10:27 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

thanx Bill, think you are right.
next i trial fit the cargo floor
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Image may have been reduced in size. Click image to view fullscreen.

to get an idea where to fit the inner reinforcements
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Image may have been reduced in size. Click image to view fullscreen.

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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
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karl h
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PostPosted: Sun Nov 15, 2015 10:31 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

clamped them on
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and welded them on the inside middle only
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to be able to tilt them outward to fit them to the outside skin
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wasnt easy to get the right spot, that thing is long and wobbly
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
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karl h
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PostPosted: Sun Nov 15, 2015 10:33 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

looks ok
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a lot of thinking goes into the order of fitting the different parts
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
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karl h
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PostPosted: Tue Nov 17, 2015 1:34 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

the metal on the back of the front wheelwell has been cut out and a strip is ready for replacing the missing metal
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
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karl h
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PostPosted: Tue Nov 17, 2015 1:36 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

ok, take a deep breath aaaaand.....
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carefully tack it on
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
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karl h
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PostPosted: Tue Nov 17, 2015 1:38 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

i can still pull it away from the inner rocker to get to the pillars on the inside with the spotwelder
Image may have been reduced in size. Click image to view fullscreen.

trial fit of the dogleg, seems to be manageable. but i will first weld the side and front wheelwell completely to have good access and keep structural integrity of the b-pillar
Image may have been reduced in size. Click image to view fullscreen.

stay tuned
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
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karl h
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PostPosted: Fri Nov 20, 2015 12:02 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

sidepanel welded in at the top going very slow
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inner reinforcements, rear wheelhouse and inner rocker spotwelded on

Image may have been reduced in size. Click image to view fullscreen.

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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
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wcfvw69 Premium Member
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PostPosted: Fri Nov 20, 2015 5:47 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Those spot welders are real time savers. I wish I had one of the new body shop spot welding machines!

Image may have been reduced in size. Click image to view fullscreen.


These machines also allow you to spot weld panels w/out double tongs. You push the panel into the support and it spot welds it.

The are pretty cool.
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Contact me at [email protected]
Follow me on instagram @sparxwerksllc

Decades of VW and VW parts restoration experience.
The Samba member since 2004.

**Now rebuilding throttle bodies for VW's and Porsche's**
**Restored German Bosch distributors for sale or I can restore yours**
**Restored German Pierburg fuel pumps for sale or I can restore yours**
**Restored Porsche fuel pumps or I can restore yours**
**Restored Porsche distributors or I can restore yours**
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karl h
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PostPosted: Fri Nov 20, 2015 8:18 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

iŽd LOVE one of these!!! moreso since it seems i ruined mine yesterday Sad
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61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
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arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
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karl h
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PostPosted: Sun Nov 22, 2015 9:32 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

wheelhouse repair
Image may have been reduced in size. Click image to view fullscreen.

b-pillar ready for the dogleg
Image may have been reduced in size. Click image to view fullscreen.

_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert
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karl h
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PostPosted: Sun Nov 22, 2015 9:36 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

started to trial fit the dogleg
Image may have been reduced in size. Click image to view fullscreen.

lots of work ahead of me.....i hope i will manage to get everything in place
Image may have been reduced in size. Click image to view fullscreen.

_________________
61 panel: http://www.thesamba.com/vw/forum/viewtopic.php?t=465022
68 ghia vert
arctic alice (63 on irs): http://cal-look.no/lounge/index.php/topic,27456.0.html
86 Caravelle
04 new beetle vert
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Pinetops
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PostPosted: Sun Nov 22, 2015 10:07 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Well done on all your work so far, I'm impressed! You really have brought this bus back from the dead.
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vwhelmot
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PostPosted: Mon Nov 23, 2015 8:35 am    Post subject: Re: My 61 panel (and a 66 panel digout) Reply with quote

Very nice work amigo. :D
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