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79 Sage Green Westy Restoration Lots of PICTURES
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curtis4085
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PostPosted: Thu Sep 01, 2011 7:55 am    Post subject: Reply with quote

EZ Gruv wrote:
Looks good, now paint the wheels.


Out for paint as we speak.
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curtis4085
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PostPosted: Thu Sep 01, 2011 3:42 pm    Post subject: Restrip tins Reply with quote

Update all the cooling tin parts are being restipped and powder coated. I was left with no choice as i found a product that is supposce to flex alittle before cracking. Paint job i had done on them turned out real real bad. Dont go to Painters Grinding. Horrible Job. Took the tin peices down to another paint shop and they were more shocked then I.
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curtis4085
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PostPosted: Thu Sep 01, 2011 3:48 pm    Post subject: Verners Automotive Service Reply with quote

I wanted to give specaial thanks to Verners VW Auto Service in BOulder, CO 303-444-8307 These guys have gone to no end to help me out during this restoration. Service is there bread and butter not restoration but Verner, Gary and Luke i think his name is are the bomb. Verner returns my emails at all hours of night and day. He has given me the straight talk on my bus, no bullshit. Very smart guys. If your ever in need these guys can help.

Last edited by curtis4085 on Mon Oct 31, 2011 4:20 am; edited 1 time in total
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curtis4085
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PostPosted: Thu Sep 01, 2011 4:24 pm    Post subject: Reply with quote

BusterBrown wrote:
You know Curtis, that green carpet doesn't look too bad. I know you said it smells bad, but don't pitch that out! You have priced the replacement carpet set from Kieft & Klok, right? It may be worth it to you to have your OG carpet professionally cleaned. Even if you don't want to keep it, someone WILL buy it from you, and gladly.

That floor that is revealed from removing your interior looks like brand new. Reminds me of mine when I had it all out last year. Good you took photos of it before putting things back in. Nice!


wish i could have saved the carpet. way way way to gone, had professionally cleaned twice. whole bus. had to gut him. Carpet did not make it out alive.. THe floor does look great, almost a shame to put sound proofing over it. Gonna happen tho
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curtis4085
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PostPosted: Thu Sep 01, 2011 4:27 pm    Post subject: Reply with quote

Westfabulous wrote:
Curtis, do me a favor and take a picture of that black vinyl pouch that is hanging from your dash when you get a chance. From what I can see, it is identical to the bag that came attached with snaps to the front face of my Westy stool. The consensus was that is was not original, but everything down to the snaps looks OEM and has seemingly German markings on it. It seems ironic that both our buses are from 1979, and both would have what appears to be the same map pocket. Mine also has a small slit in the top middle where it can be hung from a knob as well. If it is not original, it would be the only item on the interior of my bus that wasn't. Here's a pic of mine:

Image may have been reduced in size. Click image to view fullscreen.

I really want to find my pouch now. Where i put it. Dough...

Here's a pic of yours (hanging from the dash):

Image may have been reduced in size. Click image to view fullscreen.
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curtis4085
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PostPosted: Sun Sep 04, 2011 11:50 am    Post subject: Reply with quote

Has anybody noticed the size difference on the ERG pipe for a 79 FI federal bus? there appears to be two different diameter tubes. I think my bus has the small of the two. Am trying to narrow that down. I purchased both sizes and it appears the I.D. is the same for both tubes but the length and agle differ slightly.
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curtis4085
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PostPosted: Tue Sep 06, 2011 3:47 pm    Post subject: Reply with quote

Please check out the newest portion of my restoration. Jalousie window seal replacement tutorial. Hope this doesnt constitute as double posting. dont want to get in trouble Rolling Eyes

http://www.thesamba.com/vw/forum/viewtopic.php?t=479591
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thewalrus
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PostPosted: Tue Sep 06, 2011 3:59 pm    Post subject: Reply with quote

I'm drooling reading about all the work you've done so far. Plus that body... DANG!!!! Wouldn't find that on the East Coast!

curtis4085 wrote:
- Upgrade headlights

A few other VW guys in my area including myself, have bought this headlight upgrade and it's worth every cent!

http://www.busdepot.com/details.jsp?partnumber=0301600118
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curtis4085
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PostPosted: Tue Sep 06, 2011 4:31 pm    Post subject: Reply with quote

thewalrus wrote:
I'm drooling reading about all the work you've done so far. Plus that body... DANG!!!! Wouldn't find that on the East Coast!

curtis4085 wrote:
- Upgrade headlights

A few other VW guys in my area including myself, have bought this headlight upgrade and it's worth every cent!

http://www.busdepot.com/details.jsp?partnumber=0301600118


Thank you for your post. I went out and ordered the headlights from BusDepot just now. I went threw Ratwell upgrade list for type2 and must have missed that one.
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fsf1o1
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PostPosted: Tue Sep 06, 2011 5:27 pm    Post subject: Reply with quote

looks great man cant wait to see the finished result Smile
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curtis4085
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PostPosted: Fri Sep 09, 2011 5:18 pm    Post subject: need list of seals, gaskets, hoses, gromits. any kits? Reply with quote

full on in this puzzle. Need help getting all the right seals, gromets, and gaskets, rubber parts, tubes hoses and such for my engine rebuild. Refresher 79 2.0 Fi engine.

I have had great help from fellow thesamba memebers tracking down alot of items for this project. If any of the experts out there in this area could help, my bus and i would be most grateful.

need the hard to find seals and gromets as well 79 seems tough for me.
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curtis4085
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PostPosted: Fri Sep 09, 2011 8:06 pm    Post subject: Carpet is here! Reply with quote

Well after a discussion with the boss I was told that i could go ahead and get the replacement carpet from Kieft and Klok in Germany http://www.kieftenklok.nl/uk/index.php . I ordered and it arrived within two weeks. I must say these gentlemen stand behind there products. Quality looks great, color is awsome. I am very pleased with my purchase. It is pricey I know but worth it if you want the closest match to color out there. Should check em out.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


and it came with cool calendar, and stickers..
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curtis4085
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PostPosted: Fri Sep 09, 2011 8:14 pm    Post subject: Re: need list of seals, gaskets, hoses, gromits. any kits? Reply with quote

curtis4085 wrote:
full on in this puzzle. Need help getting all the right seals, gromets, and gaskets, rubber parts, tubes hoses and such for my engine rebuild. Refresher 79 2.0 Fi engine.

I have had great help from fellow thesamba memebers tracking down alot of items for this project. If any of the experts out there in this area could help, my bus and i would be most grateful.

need the hard to find seals and gromets as well 79 seems tough for me.


this has been very helpful. Off of ratwell site.

1.43 What else should I do after I've pulled the engine?
Engine
engine mounts - replace if oil contaminated
oil pressure switch - replace
foam seal - replace (72-79)
replace any missing rubber grommets
oil cooler seals - replace
oil filler tube gasket - replace (72-79)
engine tin screws - replace
thermostat - test and replace
alternator boot - replace if cracked (72-79)
alternator belt - replace
oil cooler - clean fins
valve adjusting screws - check for wear and replace
valve covers - sandblast and repaint
valve cover gaskets - replace
push rod tube seals - replace
dipstick boot - replace (72-79)
hydraulic lifters - disassembly and remove varnish (78-79)
Tune-up and Service
oil filter - replace (72-79)
oil strainer - clean + new gaskets
ignition - new spark plugs, wires, rotor, cap, condenser, points
ignition coil - test
distributor - test and regrease
vacuum can - test and replace
Electrical
Clean all battery terminals
Replace old corroded cables (included trans ground strap)
Tail lights - clean all electrical connections
FI grounds on engine - clean thoroughly
Exhaust
replace all hardware with stainless (except exhaust stud nuts)
Fuel
fuel sender - replace
fuel lines - replace (including injector hoses 75-79)
fuel breather lines - replace
charcoal canister rubber tee - replace (72-77)
fuel pump - test and repack (72-74)
fuel pump gasket - check push rod length (72-74)
fuel filter - replace
fuel injectors - have Cruzin Performance clean them (75-79)
fuel injector seals - replace (75-79)
carbs - rebuild (72-74)
Fuel tank
tank - clean thoroughly
fuel tank straps - anti-seize on threads
fuel pipe hose - replace if cracked
fuel filler neck - replace (74-79)
Vacuum hoses
replace all vacuum hoses
intake manifold boots - replace (75-79)
Starter
starter bushing - replace
starter - clean all terminals and posts
Clutch
clutch disc - inspect and replace
throwout bearing - inspect and replace
pressure plate - inspect and replace
throwout shaft - clean and regrease
Flywheel
flywheel - check and resurface if necessary (with step-cut and reinstall pressure plate dowels)
flywheel endplay - check
If the flywheel comes off (endplay etc):
flywheel shims - check for wear and warping, recalculate
flywheel seal and oring - replace
pilot bearing and felt - replace
flywheel lock plate and bolts (or gland nut) - replace
oil gallery plugs - clean and JB Weld over them
Transmission
nose cone - replace worn ball joint
nose cone seal - replace if leaking
input shaft boot - replace if torn
needle bearings - regrease
shift rod grommet - check for breakage
shift rod coupler - check and replace
shift rod boots - replace torn boots
shift rod bushings - replace broken ones
mod early shift rod for 3rd bushing
gaskets - replace leaking gaskets
I wouldn't mess with the input shaft seal on the transmission if you don't have to. Removing the bell housing is the easiest way to replace it. Clutch
clutch cable - replace if worn
clevis pin - replace
bowden tube - inspect and replace
clutch cable boots - replace if torn
Body
battery trays - rust proof
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Westfabulous
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PostPosted: Fri Sep 09, 2011 8:51 pm    Post subject: Reply with quote

Wow Curtis, you are a madman! I thought the UK guys were rabid dogs when it came to restos, but you've got them beat. Love the carpet kit; not that I'm in the need for carpets, but those look amazing. Watching with interest; keep us posted.
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Last edited by Westfabulous on Fri Sep 09, 2011 9:19 pm; edited 1 time in total
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russwiththebus
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PostPosted: Fri Sep 09, 2011 9:09 pm    Post subject: Reply with quote

thewalrus wrote:
A few other VW guys in my area including myself, have bought this headlight upgrade and it's worth every cent!

http://www.busdepot.com/details.jsp?partnumber=0301600118


Oh wow. I bought my set at $100 and was very pleased with the upgrade over the sealed beams. $44 is an absolute steal for these.
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curtis4085
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PostPosted: Fri Sep 09, 2011 9:13 pm    Post subject: Reply with quote

Westfabulous wrote:
Wow Curtis, you are a madman! I thought the UK guys were rabid digs when it came to restos, but you've got them beat. Love the carpet kit; not that I'm in the need for carpets, but those look amazing. Watching with interest; keep us posted.


I can not wait to install some of it. It is all in boxes waiting. So much to do. Thank God someone else is doing the body work.
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curtis4085
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PostPosted: Fri Sep 09, 2011 9:14 pm    Post subject: Reply with quote

lostorbit wrote:
thewalrus wrote:
A few other VW guys in my area including myself, have bought this headlight upgrade and it's worth every cent!

http://www.busdepot.com/details.jsp?partnumber=0301600118


Oh wow. I bought my set at $100 and was very pleased with the upgrade over the sealed beams. $44 is an absolute steal for these.


it was a fantastic deal. I could not pass it up. If you look at ratwell upgrades for the bus its at the top of the list.
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curtis4085
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PostPosted: Fri Sep 09, 2011 9:36 pm    Post subject: Reply with quote

Westfabulous wrote:
Wow Curtis, you are a madman! I thought the UK guys were rabid dogs when it came to restos, but you've got them beat. Love the carpet kit; not that I'm in the need for carpets, but those look amazing. Watching with interest; keep us posted.


Madman. Some have said. but, Its just a list. I have alot to do yet. alot. Im thinking 3 to 4 months out till he is back on the road. My paint guy said 6 weeks when i gave it to him. I trust he knows what he doing by the recommendation i received. European Auto Body BOulder, CO Valdimir the owner real knows his stuff.
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Hoody
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PostPosted: Sat Sep 10, 2011 1:10 am    Post subject: Reply with quote

Good luck with the build!
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curtis4085
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PostPosted: Mon Sep 12, 2011 11:19 am    Post subject: Reply with quote

Hoody wrote:
Good luck with the build!


thank you.
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