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New guys buggy project!
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916pat
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PostPosted: Tue Jun 25, 2013 2:52 pm    Post subject: Reply with quote

Hey great job on your buggy, very nice. Try putting the center caps between the drums and the wheels. That's how I usually see them ran.
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pallen
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PostPosted: Thu Jun 27, 2013 10:35 am    Post subject: Reply with quote

gr8cobbler wrote:
You sound absolutely devastated, like the kid who just finished flushing his pet goldfish with tears and immediately turns with a smile and asks for a puppy. Laughing Hope I can take a hit like that with a smile when it happens to me.


Haha, I know i was asking for it and its not my dd so you got to stay positive!

didget69 wrote:
Nice build, pallen!

I would recommend, however, that you find another routing path to protect the oil lines to the filter. They look all too happy to find something to snag on...

bryan



Yep, I will be rerouting them with some fancy an lines eventually

916pat wrote:
Hey great job on your buggy, very nice. Try putting the center caps between the drums and the wheels. That's how I usually see them ran.


I tired that first but they do not fit behind the wheels...


Well I will be pulling and tearing down the trans this weekend, still no guesses on what broke?!
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pallen
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PostPosted: Sat Jun 29, 2013 4:09 pm    Post subject: Reply with quote

Ok so I tore into the buggy today....

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And the carrnage.....

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Looks like a super diff is in order! Cool

Much research is needed but from what i have seen..
-Super Diff
-HD side plates
-Hardended 3rd/4th keys
-Weld something together?
-Close ratio gears?
-full rebuild, seals, syncros etc...

My ring gear is 33 tooth and pinion 8 making it a 4.125.
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hcallaway
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PostPosted: Sun Jun 30, 2013 6:07 am    Post subject: Reply with quote

The build has been great. The transmission is a minor issue compared to what you have done on this build. Thanks for sharing. It looks great!
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Share site with additional pictures.
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pallen
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PostPosted: Mon Jul 15, 2013 4:50 pm    Post subject: Reply with quote

Well after much debating and looking around a Benco built tans is on the way, well after he builds it! Free shipping pretty hard to beat:

-full rebuild/ new main bearing
-Welded 3/4 hubs
-Hardened keys
-Super Diff
-3.78 first
-HD side cover
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pallen
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PostPosted: Fri Aug 02, 2013 5:09 am    Post subject: Reply with quote

Look what showed up....

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Found I did not have the correct tool for the job... took forever to get those sanp rings in.. The side cover things took a while to get shimmed as well....

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But its in!

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Only casualty of the night...

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Should be back up and driving Saturday!
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herbsflat4
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PostPosted: Fri Aug 02, 2013 9:53 am    Post subject: Sweet Reply with quote

That thing looks great.
Don't do like I did one time and forget to put gear oil in the trans!
Let us know how it runs when you can.
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pallen
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PostPosted: Sat Aug 03, 2013 2:17 pm    Post subject: Reply with quote

Back up and running!

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Had to get a new starter, I broke the terminal off, we will see how long the 40 dollar parts store one will last!
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pallen
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PostPosted: Tue Mar 18, 2014 5:55 pm    Post subject: Reply with quote

Hit like 50 degrees the other day so I took the buggy for a drive !

So ready for nice weather.... and I got a few more parts on the way to tune in the engine... Very Happy
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herbsflat4
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PostPosted: Fri Mar 21, 2014 9:53 am    Post subject: Buggy Reply with quote

Good to hear from you.
What kind of stuff you working on these days?
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pallen
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PostPosted: Mon Mar 24, 2014 5:59 pm    Post subject: Re: Buggy Reply with quote

herbsflat4 wrote:
Good to hear from you.
What kind of stuff you working on these days?


Going to do some fine tuning on the engine....

Trying some different jets in the carb and putting on this setup!

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bpritchert87
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PostPosted: Thu Mar 27, 2014 6:01 pm    Post subject: Re: Buggy Reply with quote

pallen wrote:
herbsflat4 wrote:
Good to hear from you.
What kind of stuff you working on these days?


Going to do some fine tuning on the engine....

Trying some different jets in the carb and putting on this setup!

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Pallen,

Could you post a review once you get this setup installed and tested? I am considering this setup and would like to know any problems, thoughts, and comparison between the old setup and this one..

I thinking that this kit allows the engine to be tuned more precisely, run smooth, and be more efficient...

Are you by chance using a wide band afr gauge?

Thanks a bunch!
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check out my sand rover t bug build! http://www.thesamba.com/vw/forum/viewtopic.php?t=287204
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pallen
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PostPosted: Fri Mar 28, 2014 7:13 am    Post subject: Reply with quote

Yeah I will give my review after it’s all in. I am also going to do jets separately to make sure I’m not mixing up results. No AFR gauge but it’s on the list. I figured if I still felt I wasn’t getting full potential from the engine I will be getting one to get some more diagnostics going.

So far I’m satisfied with the initial quality of the CB kit as with most of their stuff. I also love the fact you can type in your rev limit and the kit comes with complete with everything you need.

Now just need winter to finally end so it’s actually nice to be outside!
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pallen
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PostPosted: Wed Apr 02, 2014 8:35 am    Post subject: Reply with quote

So had a little bit of a set back... pulled a major dummy move and somehow got a washer into cylinder number 2.... story here=>

http://www.thesamba.com/vw/forum/viewtopic.php?t=589815

But I got lucky and it’s back together running great.

Before changing distributers I took it out with the new jets in, went from 55 idles to 60 and 170 to 200 airs. With little carb tuning I noticed a much snappier throttle response right off the bat.

I got the magna spark on last night and plan to get the engine tuned it over the weekend and see how it does, but initial thoughts is it seems to have a smoother idle.
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pallen
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PostPosted: Mon Apr 14, 2014 5:47 pm    Post subject: Reply with quote

So I have been tweaking on the engine over the last few weeks. I had some issues with the carbs I have been addressing. One was a bent throttle shaft making one barrel read high and impossible to sync. I ordered a new shaft but I must have got the wrong one because its not the same as mine, spent time talking to redline but they were not much help. The guy said he wouldn't recommend replacing a throttle shaft ever and he didn't know why the one I ordered wasn't right...

So I actually ended up putting a crescent wrench on the shaft and was able to get both butterflys the same! I now am able to get all barrels within a point of each other with idle right around 950. So i'm pretty happy with that.

With the CB Maganaspark kit I don't think I gained much power but the acceleration from stop seems much smoother now.

I also moved my front tires to the rear and threw some smaller ones up front and adjusted the front down. Doesn't look as off roadish but it definitely has better acceleration and power, it would bog just a little too much when hitting second with the larger tires....it will spin them pretty easy in second now... Very Happy

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pallen
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PostPosted: Tue Apr 22, 2014 7:01 pm    Post subject: Reply with quote

Ordered up some AN supplies to make my own correct length oil lines. I was a little worried about assembling them after reading about problems with them but these went together super easy.

Really like the way they turned out, and no leaks!

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pallen
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PostPosted: Thu Apr 24, 2014 5:05 pm    Post subject: Reply with quote

Well I decided to try and make my own soft top.. I put the windshield on the wrong way but I didn't want to redo fiberglass for the holes so I used snaps across the front. Turned out decent for my first time sewing I think!

The stitching is far from perfect but for a total investment of 190 including buying a new sewing machine I'm pretty happy!

The material is marine vinyl. I don't expect it to hold up forever but I wanted to try on cheap stiff before attempting with good material, I figure I can pretty much trace this over if I want something more durable, but its not like the buggy is a daily driver..

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I am going to add a middle pull down strap, and I need to find some better buckle things as the plastic ones I have don't want to stay tight.
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herbsflat4
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PostPosted: Fri Apr 25, 2014 6:12 am    Post subject: lines and top Reply with quote

Hey Pallen - The new oil lines look great. I like the black fittings.

I don't think I quite understand when you say you put the windshield on the wrong way. You sound like you might have used a different way to mount other than the snaps on the windshield?
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pallen
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PostPosted: Fri Apr 25, 2014 7:08 am    Post subject: Re: lines and top Reply with quote

herbsflat4 wrote:
Hey Pallen - The new oil lines look great. I like the black fittings.

I don't think I quite understand when you say you put the windshield on the wrong way. You sound like you might have used a different way to mount other than the snaps on the windshield?


The channel on the windshield is supposed to face out, then a soft top with a flat bar sewn in will fit in so no snaps are needed. That’s how the majority do it....
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herbsflat4
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PostPosted: Mon May 05, 2014 8:22 pm    Post subject: Reply with quote

pallen wrote:
So I was never super happy about my steering column, it didnt provide any support at the wheel...

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So after some measuring and searching I had this ordered:

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SAE 841, oil impregnated bronze, We used this stuff on our baja cars in college for suspension bushings with good results.


Fit like a glove!

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Steering feels much more solid, cant wait to drive it in a few monnths.


Where did you end up ordering this part? Do you have the part number still?
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