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Zwitter Intake Manifold / Intake Manifolds
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Mr. Okrasa Premium Member
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PostPosted: Wed Mar 14, 2012 3:49 pm    Post subject: Zwitter Intake Manifold / Intake Manifolds Reply with quote

Someone is looking for one and I came up with these different types. Not sure which one is correct:

http://ImageEvent.com/mrokrasa/zwitterintakemanifolds
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bwaz
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PostPosted: Wed Mar 14, 2012 4:12 pm    Post subject: Reply with quote

i'll ignore the "pervert" comment... Twisted Evil

I think that both the 802 and 701 would be correct. The 802 originally, the 701 later as a replacement. (not the "E" version)

http://www.thesamba.com/vw/forum/viewtopic.php?t=294002&highlight=zwitter+manifold
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splitjunkie
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PostPosted: Wed Mar 14, 2012 5:07 pm    Post subject: Reply with quote

the 802 is the only manifold that was used during actual production so that is the only correct one if you are going for factory orignial. The 701 was a later 25hp replacement (glad to see my thesis about the 701 is taking hold Very Happy ).

The 802 was the replacement manifold for the older jacketed and non jacketed K manifold up until at least the middle of '55 so the 701 had to have come some time after that.

The 701's will have an E but it has been ground off.

the 701E is a garden variety 36hp manifold
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Mr. Okrasa Premium Member
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PostPosted: Wed Mar 14, 2012 5:46 pm    Post subject: Reply with quote

splitjunkie wrote:
the 802 is the only manifold that was used during actual production so that is the only correct one if you are going for factory orignial. The 701 was a later 25hp replacement (glad to see my thesis about the 701 is taking hold Very Happy ).

The 802 was the replacement manifold for the older jacketed and non jacketed K manifold up until at least the middle of '55 so the 701 had to have come some time after that.

The 701's will have an E but it has been ground off.

the 701E is a garden variety 36hp manifold


In all my years of building these early engines, I have never seen a 25hp (08.02 intake type) used on a 36hp engine upto 1955. I should know this BUT
according to "splitjunkie", the 25hp intake manifold was used upto 1955?!?!?!? BTW, I did NOT grind any letters off the intake as "splitjunkie" suggests Not talking
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Last edited by Mr. Okrasa on Wed Mar 14, 2012 6:14 pm; edited 1 time in total
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PostPosted: Wed Mar 14, 2012 5:51 pm    Post subject: Reply with quote

Mr. Okrasa wrote:
BTW, I did NOT grind any numbers off the intake as "splitjunkie" suggests Not talking


He's not suggesting that at all. 701's with the E ground off are very common. The factory ground them off.
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Mr. Okrasa Premium Member
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PostPosted: Wed Mar 14, 2012 6:12 pm    Post subject: Reply with quote

splitjunkie wrote:

The 701's will have an E but it has been ground off.

nlorntson wrote:
Mr. Okrasa wrote:
BTW, I did NOT grind any letters off the intake as "splitjunkie" suggests Not talking

He's not suggesting that at all. 701's with the E ground off are very common. The factory ground them off.

OK. Since he did not mention that the FACTORY ground them off. I read it as I ground off the "E". Thanks for the clarification.
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Last edited by Mr. Okrasa on Wed Mar 14, 2012 7:39 pm; edited 1 time in total
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PostPosted: Wed Mar 14, 2012 6:22 pm    Post subject: Reply with quote

splitjunkie wrote:
The 802 was the replacement manifold for the older jacketed and non jacketed K manifold up until at least the middle of '55 so the 701 had to have come some time after that.

Hummm...trying to figure out how the small diameter opening of the 08.02 intake would seal on the later head (1955)
since the boss opening on the 36hp is larger? You can see that gap clearly below:

Image may have been reduced in size. Click image to view fullscreen.

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bwaz
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PostPosted: Wed Mar 14, 2012 7:04 pm    Post subject: Reply with quote

8 02 was on my zwitter... and not on 1955 delivered cars....
Image may have been reduced in size. Click image to view fullscreen.


and I've found John Henry's listing to be dead on...

http://www.zarwerks.com/intake_matrix.htm


Last edited by bwaz on Wed Mar 14, 2012 10:05 pm; edited 1 time in total
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PostPosted: Wed Mar 14, 2012 7:18 pm    Post subject: Reply with quote

1.125" OD on the end casting for 25hp, and 1.250" OD for 36hp.
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PostPosted: Wed Mar 14, 2012 7:21 pm    Post subject: Reply with quote

Mr. Okrasa wrote:

Hummm...trying to figure out how the small diameter opening of the 08.02 intake would seal on the later head (1955)
since the boss opening on the 36hp is larger? You can see that gap clearly below:



I think Chris is saying that the 802 was available as a replacement part for 25hp engines until '55, not that it was used on 36hp engines after 25 hp came out. You are right, it could not be used on a 36hp engine, it woudl not seal at the head.
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usariemen
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PostPosted: Thu Mar 15, 2012 5:15 am    Post subject: Reply with quote

Always a lot of confusion about these.
And you did not even talk about these exotic birds. Smile
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PostPosted: Thu Mar 15, 2012 7:13 am    Post subject: Reply with quote

usariemen wrote:
Always a lot of confusion about these.
And you did not even talk about these exotic birds. Smile
Image may have been reduced in size. Click image to view fullscreen.




I just got one of those Carsten, the FINAL intake for my "Intake Museum" collection!! Now I have them ALL Very Happy
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PostPosted: Thu Mar 15, 2012 7:22 am    Post subject: Reply with quote

johnshenry wrote:

Image may have been reduced in size. Click image to view fullscreen.


I just got one of those Carsten, the FINAL intake for my "Intake Museum" collection!! Now I have them ALL Very Happy


That one there appears to be on an Oval. How rare are they?
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PostPosted: Thu Mar 15, 2012 7:33 am    Post subject: Reply with quote

They are hard to find in usable condition, they rot on the inside. The guy I got mine from originally wanted like $800+ for it, but then discovered that it had a pinhole leak inside and would leak between the intake runner and the heat riser. So it is unusable... but perfect on the outside and perfect for a "museum" (don't forget to stop at the gift shop on your way out, gaskets are half off in March!!!). I made him a lowball offer and he took it.

I think I saw documentation some time ago that pointed to '54-'55-ish, so not 25hp.
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PostPosted: Thu Mar 15, 2012 8:56 am    Post subject: Reply with quote

These are '54 - early? '55 36hp manifolds. They were so bad they they must have had to recall them because you hardly every see them. As John said, they rust from the inside of the heat chamber. You can see them in the '54 and '55 bug and bus owners manual

Image may have been reduced in size. Click image to view fullscreen.


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These are the optional cold weather climate 25hp manifolds.

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Image may have been reduced in size. Click image to view fullscreen.

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Last edited by splitjunkie on Fri Mar 30, 2012 7:34 am; edited 2 times in total
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PostPosted: Thu Mar 15, 2012 9:32 am    Post subject: Reply with quote

Let me clarify.

The jacketed K was replaced by the 08.02 (P/N 129 501c) with the introduction of the Zwitter and continued until the end of the 25hp engine in '53.


The 08.02 (P/N 129 501c) is the only correct factory manifold for the Zwitter and '53.

This manifold was the only supplied replacement 25hp manifold until at least 9/55. See these technical bulletins:


Technical Bulletin K1 - Carburetor SOLEX 28 PCI - Optional Fitting. All show and list the Zwitter manifold as the manifold to replace the earlier manifolds. If the 701 had already existed they would have used those because their heat risers didn't rot out.

http://www.thesamba.com/vw/archives/manuals/techbulletins/k1.php

The first one listed was dated 1/53 and the last one listed was 3/55. We don't know if this is the last bulletin, It's just the last one we have access to.





Technical Bulletin M1 - VW Engines This lists the various manifolds and carburetors. the 9/1955 and 9/1957 ones have a lot of valuable info.

http://www.thesamba.com/vw/archives/manuals/techbulletins/m1.php

The 9/55 lists: "Only intake manifold 129 501c delivered as replacement part" for the 25hp engine. So the Zwitter manifold was available as the only replacement manifold at least as late as 9/55 for the 25hp engine.

The 9/57 copy lists: "Induction Manifold spare part No. 111 129 701" as the 25hp manifold spare part. This is the 701 manifold you have. So, the 08.02 (P/N 129 501c) manifold was replaced by the 701 sometime between 9/55 and 9/57 based on the above documents.




The 701 manifold was exactly the same as the current 701E 36hp manifold at the time. The only difference is they fitted them with the smaller 25hp end castings and ground off the E on the jacket casting.

I hope this makes it clearer.
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PostPosted: Thu Mar 15, 2012 9:48 am    Post subject: Reply with quote

Good stuff Chris, thanks for taking the time to put all that together.
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PostPosted: Thu Mar 15, 2012 11:48 am    Post subject: Reply with quote

johnshenry wrote:
I think I saw documentation some time ago that pointed to '54-'55-ish, so not 25hp.


here's one on a '54 cutaway engine. i'll check the engine number to verify next time i go to this shop.
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PostPosted: Thu Mar 15, 2012 12:51 pm    Post subject: Reply with quote

I think we need to come up with an official name for the '54 manifold.

To me the center section looks like a pear or a uterus. Perhaps the "lady parts manifold"?
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PostPosted: Thu Mar 15, 2012 12:55 pm    Post subject: Reply with quote

splitjunkie wrote:
I think we need to come up with an official name for the '54 manifold.

To me the center section looks like a pear or a uterus. Perhaps the "lady parts manifold"?



Ohhhhh-kay. Shocked

You're not naming the domed oil cooler though.
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