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The Type 4 Engine Thread FAQ
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thewalrus
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PostPosted: Thu Jan 28, 2016 1:24 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

Any one know where I could find just the tail pipe for a '72-'74 muffler?

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SGKent Premium Member
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PostPosted: Thu Jan 28, 2016 2:38 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

there are several that look like that. Maybe you can tell the difference

http://www.ebay.com/itm/like/111735920617?ul_noapp=true&chn=ps&lpid=82

http://www.ebay.com/itm/VW-411-412-1969-73-VW-Bus-...1167208884
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raygreenwood
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PostPosted: Thu Jan 28, 2016 11:18 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

Look carefully and check part numbers. There is a left and right veraion. They do not interchange.

The left version seem to be commonlh available. Have not seen a right exit in years.

Also for the record.....the center exit muffler systems are called a damper type. They are the most quiet....but also VERY restrictive and hot running compared to the left or right exit versions.
Ray
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thewalrus
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PostPosted: Fri Jan 29, 2016 6:50 am    Post subject: Re: The Type 4 Engine Thread Reply with quote

raygreenwood wrote:
Look carefully and check part numbers. There is a left and right veraion. They do not interchange.

The left version seem to be commonlh available. Have not seen a right exit in years.

Also for the record.....the center exit muffler systems are called a damper type. They are the most quiet....but also VERY restrictive and hot running compared to the left or right exit versions.
Ray


Thanks Ray! Mine was a Left exit. The pipe itself rusted off and disappeared one day when I was driving. Woops Embarassed

Other than eBay, are the pipes available anywhere else?
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1975 Kombi
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PostPosted: Fri Jan 29, 2016 6:53 am    Post subject: Re: The Type 4 Engine Thread Reply with quote

Not sure if this is a left or right?

http://www.thesamba.com/vw/classifieds/detail.php?id=1514704

There is also a gasket kit needed to mount between the pipe and the muffler. It's sort of a 3 piece squish gasket I think.
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thewalrus
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PostPosted: Mon Feb 01, 2016 8:28 am    Post subject: Re: The Type 4 Engine Thread Reply with quote

Just an update, this is what's left of my muffler:

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It's definitely a Left Exit style which makes it either item# 4 or 5 in these schematics:
http://www.volkswagen-classic-parts.de/catalogues/Typ4/index-sd.html#/122
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PostPosted: Mon Feb 01, 2016 8:41 am    Post subject: Re: The Type 4 Engine Thread Reply with quote

think thru the replacement. When an exhaust pipe rusts away that bad, the main body is not long for life usually. Look for a used one if you can so you don't spend a lot on the pipe only to find the muffler burns thru this summer.
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Tcash
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PostPosted: Mon Feb 01, 2016 3:48 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

thanks to jerseylooker. No part number but it looks like number 4.
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Good luck
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PostPosted: Mon Feb 01, 2016 3:53 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

Any muffler shop should be able to weld a piece of pipe on there to make you a tail pipe.

Muffler search
http://www.thesamba.com/vw/classifieds/search.php?...ton=Search

YLVW
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raygreenwood
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PostPosted: Mon Feb 01, 2016 10:36 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

Tcash wrote:
Any muffler shop should be able to weld a piece of pipe on there to make you a tail pipe.

Muffler search
http://www.thesamba.com/vw/classifieds/search.php?...ton=Search

YLVW
Tcash


No.....its a little harder than that....... the stub that is left is not weldable and getting a crimp and curve there that seals right on that muffler is hard to do. Been there.

As for the mufflee not being far behind.....no not usually with that type. The damper style muffler will go through tail pipes about 2 or 3 to 1 before wearing out the muffler body.

They are different inside. The tailpipe wears out because it gets hot as hell. Just about the hottest part of that muffler right near that joint. Its also very quiet.....and easily 15-20% more restrictive than the end exit. Thats why it gets so hot in the center. Ray
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PostPosted: Wed Feb 24, 2016 5:47 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

Does anyone know where I can find information confirming the lengths of the M8 bolts that are used to re-assemble the type 4 block...

I'm referring to the bolts numbered 27, 28, 35, and 72 (and the one adjacent to the cam shaft cap (located inside the bell housing area) in the above diagram. I have a 2.0 litre 914 that I'm rebuilding, I have the 6 main bolts but the remainder of the engine casing bolts are missing

Thanks
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Wildthings
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PostPosted: Wed Feb 24, 2016 6:12 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

pmmullins wrote:
Does anyone know where I can find information confirming the lengths of the M8 bolts that are used to re-assemble the type 4 block...

I'm referring to the bolts numbered 27, 28, 35, and 72 (and the one adjacent to the cam shaft cap (located inside the bell housing area) in the above diagram. I have a 2.0 litre 914 that I'm rebuilding, I have the 6 main bolts but the remainder of the engine casing bolts are missing

Thanks


I would just pull the tape measure out of my pocket, measure them up, write the results down as I go, and then head to the hardware store to purchase the replacements.

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Tcash
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PostPosted: Wed Feb 24, 2016 6:56 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

pmmullins wrote:
Does anyone know where I can find information confirming the lengths of the M8 bolts that are used to re-assemble the type 4 block...

I'm referring to the bolts numbered 27, 28, 35, and 72 (and the one adjacent to the cam shaft cap (located inside the bell housing area) in the above diagram. I have a 2.0 litre 914 that I'm rebuilding, I have the 6 main bolts but the remainder of the engine casing bolts are missing

Thanks


thanks to jersylooker
http://www.jerseylooker.com/FicheDump/EarlyBaywindow/EarlyBay-1.html
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PostPosted: Tue Mar 29, 2016 8:31 am    Post subject: Re: The Type 4 Engine Thread Reply with quote

Hi Guys;

I need info specs for my 1.8 type4 (type127?) industrial engine.....I want increase performance for my street legal buggy.

Regards...
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PostPosted: Tue Mar 29, 2016 9:54 am    Post subject: Re: The Type 4 Engine Thread Reply with quote

pablovent wrote:
Hi Guys;

I need info specs for my 1.8 type4 (type127?) industrial engine.....I want increase performance for my street legal buggy.

Regards...


The T4 1800 from an automobile would be a fantastic engine for a buggy; it really sings at higher RPMs, and the oil filtration is better than any janky hose setup that EMPI sells. Laughing

Tell us more about your intake (carbs or fuel injection) and what distributor/spark system you have. A few pictures would help too, in case there are any industrial-specific items like governors that we can help you remove and sell to a collector. Razz

Robbie
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pablovent
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PostPosted: Tue Mar 29, 2016 10:13 am    Post subject: Re: The Type 4 Engine Thread Reply with quote

thank you......when this engine was purchased had no distributor, alternator and coil ..... Only 36-40 PDSI carburetors installed, the rest of the engine and tins is complete and very good, never opened the case. We know to be modify and make a reconstruction for use on the street.
It would be nice to know have valve size, pistons and cam inside info.
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beetleman217
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PostPosted: Thu May 12, 2016 12:48 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

This is a great informative thread!

I'm currently replacing pistons on my 2.0 Westy engine and am not sure about the hydraulic lifters. I've taken the heads, push rods and tubes out but have not pulled the lifters. I believe they are hydraulic as this is a late ('77) bus engine. Also, when looking them through their bores in the case, I see that they have some sort of a metal wire retainer over them.

I replaced the pistons and heads and am ready to assemble the heads to the case. Should I worry about the lifters? Tom Wilson book describes how to prime them, but I never took them out in the first place. Can I install the push rod and tubes and then the heads without ever messing with the lifters?
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PostPosted: Thu May 12, 2016 1:41 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

you really want to put the same lifter and pushrod back in the same bore it came from - especially the lifters as they have worn in with the cam. Use a magnet to determine if the pushrods are aluminum or steel. That will tell you is they are hydraulic or solid. Some solid lifters have retaining clips also.

Were it me I would pull the lifters one at a time (put it back before pulling the next one) and see if the bottoms were still convex - like a magnifying lens. You can put a flat edge on them. If the convex is worn away then they are beginning to wear the cam. When that happens this is becomes the typical wear pattern:

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PostPosted: Thu May 12, 2016 3:43 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

SGKent wrote:
Some solid lifters have retaining clips also.

Would you have a pic of one of these?
Tcash
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PostPosted: Thu May 12, 2016 8:02 pm    Post subject: Re: The Type 4 Engine Thread Reply with quote

asiab3 wrote:
pablovent wrote:
Hi Guys;

I need info specs for my 1.8 type4 (type127?) industrial engine.....I want increase performance for my street legal buggy.

Regards...


The T4 1800 from an automobile would be a fantastic engine for a buggy; it really sings at higher RPMs, and the oil filtration is better than any janky hose setup that EMPI sells. Laughing

Tell us more about your intake (carbs or fuel injection) and what distributor/spark system you have. A few pictures would help too, in case there are any industrial-specific items like governors that we can help you remove and sell to a collector. Razz

Robbie


That's a good starting point for a build. Cylinder heads are going to be the nice 41x34 intake/exhaust valves. Good breathing heads capable of supporting a lot of power without machine work. Strong heads too. 1.8 and 1.7 heads were the best of the bunch. Those carbs are good for a bit of power. European 412's ran 75 and 85 hp on those carbs. 28mm and 30mm vents respectively. Rev happy engines. They had higher compression though. The 85hp engine was running 8.5:1. Your industrial engine is going to be significantly lower because the pistons had big dishes in them, just like the bus pistons. I believe the 1.8 industrial engine was good for ~68hp in the stock configuration. There were variations in camshafts as well, but they were very minor, so much so you probably couldn't tell one from another just by driving...really just a slight timing adjustment to make a cam originally ground for carbs to work with a somewhat pickey fuel injection system sensitive to intake timing, pulses, etc...

You got a great foundation, if you could just get that compression up you could be in good shape. Even if you could get that up to 8:1, you will probably notice a change. The Ljet 412/914 Pistons have a smaller dish that will put you at about 7.6-7.8:1. These are the most common 1.8 Pistons sold. I cheated to get more compression. I removed the head gaskets and shaved the piston crowns. This allowed me to run a slightly tighter deck (don't want to go tonight) and reduce the piston dish cc's. That combination will push you over the 8:1 mark if well executed.

Hope that gives you some inspiration!
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