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bandi Samba Member

Joined: August 24, 2005 Posts: 637 Location: Belleville, Ontario, Canada
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Posted: Sun Jun 17, 2012 6:56 pm Post subject: Weird problem with 1300 engine |
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So I've been going through this issue with my '66 1300 for... 8 years now I guess. Bought a correct 1300 back in the day, stuck it in the car, car has no power at all under load.
Ripped apart carb, found RTV gasket maker holding accelerator pump diaphragm in, thus clogging all the ports. Rebuilt carb. Still runs the same.
Found distributor advance sticking- freed up, replaced points and condenser.
Still no power under load.
Timing is set to spec (and I've tried playing with the timing- doesn't seem to have any drastic effect on performance since). Have tried 2 other carbs, 2 other distributors, a different fuel pump. Valve adjustment has been done. Compression is great. Cam timing is correct. Engine idles beautifully and starts well. Intake isn't leaking. It just... doesn't want to move when you hit the gas and you're in gear. It's not misfiring or anything, just feels like it has about 5 horsepower. Once while driving around the block, it starting running like it should for about a minute, then went back to 5 hp mode. I even slapped some Weber carb I had in the garage on the thing... and although it now sounds incredible when you rev it up, still doesn't have enough power to get out of its own way.
Any thoughts would be greatly appreciated- this thing has driven me nuts in the past and now that I've taken it out of the barn again, I want to drive it!
Hope everyone had a good weekend.
Aaron _________________ '52 Zwitter deluxe,'66 Bug, '68 Bug, '69 Sunroof Bug, '69 Westy, '71 Super, '72 Baja Champion SE, '73 Super, '73 Standard, '73 Cabrio, '74 Love Bug, '74 Super, '74 Sun Bug, '75 La Grande Bug, '99 New Beetle, '99 Jetta, etc, etc, etc. |
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OLD VW NUT Samba Member

Joined: February 23, 2011 Posts: 1558 Location: Sunny Eastern Washington
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Posted: Sun Jun 17, 2012 9:01 pm Post subject: |
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This sounds like it might be an ignition timing issue. What are you timing the distributor at? Have you verified that the distributor advance works by observing it with a timing light as you increase the RPMs?
Worse case scenario is the cam timing was set up wrong. _________________ 71 Ghia Coupe - stock - no rust! - 2110 power
650 Burgman 'scooter' - fun stuff! (Yup - sold the Harley)
POLITICIANS AND DIAPERS NEED TO BE CHANGED OFTEN -- AND FOR THE SAME REASON |
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drscope Samba Member

Joined: February 19, 2007 Posts: 13524 Location: Baltimore, Maryland USA
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Posted: Mon Jun 18, 2012 1:35 am Post subject: |
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Start with the simple stuff! Check point gap and make sure you have decent plug wires.
If your wires are shot and leaking to ground, it ain't gonna get out of it's own way when you call on it to do so. _________________ Mother Nature is a Mean Evil Bitch! |
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bandi Samba Member

Joined: August 24, 2005 Posts: 637 Location: Belleville, Ontario, Canada
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Posted: Mon Jun 18, 2012 4:55 am Post subject: |
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Timing is at 7.5 degrees BTDC, point gap is set to .016".
Vac advance is indeed working, and cam timing is correct (finally broke down and checked that after the third distributor I tried )
Plug wires are new (Bosch), and plugs are new NGKs. _________________ '52 Zwitter deluxe,'66 Bug, '68 Bug, '69 Sunroof Bug, '69 Westy, '71 Super, '72 Baja Champion SE, '73 Super, '73 Standard, '73 Cabrio, '74 Love Bug, '74 Super, '74 Sun Bug, '75 La Grande Bug, '99 New Beetle, '99 Jetta, etc, etc, etc. |
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veedubbud Samba Member

Joined: October 25, 2008 Posts: 124 Location: baltimore md
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Posted: Mon Jun 18, 2012 5:30 am Post subject: |
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Just a dumb question but is the firing order right? Cross one wire and you may not feel it as a misfire just a power loss happened to me on a 70 beetle _________________ Looking for any Bud Clark VW Dearborn MI, license plate frames |
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Joey Samba Member

Joined: August 12, 2005 Posts: 3729 Location: Halifax, Nova Scotia, Canada
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Posted: Mon Jun 18, 2012 6:12 am Post subject: |
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Clogged manifold or heat risers?
Try setting the points with a dwell mater. _________________ Joey
'56 Beetle
'65 Beetle
'74 Bus
'79 Panel
vintagevdubbers.ca
| johnnypan wrote: |
| US safety standards, a product of our government, created the fatchick out of the beetle. |
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Flavio Samba Member

Joined: May 14, 2008 Posts: 396 Location: Madeira Island, Portugal
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Posted: Mon Jun 18, 2012 6:31 am Post subject: |
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| Could it be an exhaust problem....rust/clogged ? |
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bandi Samba Member

Joined: August 24, 2005 Posts: 637 Location: Belleville, Ontario, Canada
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Posted: Mon Jun 18, 2012 7:26 am Post subject: |
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| veedubbud wrote: |
| Just a dumb question but is the firing order right? Cross one wire and you may not feel it as a misfire just a power loss happened to me on a 70 beetle |
Yup, double checked that yesterday And I've had everything apart about 900 times now hahah.
The plugged exhaust/intake is a possibility- Both pipes seem to be "exhaling" the same amount/same temperature but I'll drop the heat exchangers and see how it runs. Points were originally set up with a dwell meter but again, didn't make any difference. They've been messed with plenty since then however.
Thanks for all the suggestions so far! _________________ '52 Zwitter deluxe,'66 Bug, '68 Bug, '69 Sunroof Bug, '69 Westy, '71 Super, '72 Baja Champion SE, '73 Super, '73 Standard, '73 Cabrio, '74 Love Bug, '74 Super, '74 Sun Bug, '75 La Grande Bug, '99 New Beetle, '99 Jetta, etc, etc, etc. |
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drscope Samba Member

Joined: February 19, 2007 Posts: 13524 Location: Baltimore, Maryland USA
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Posted: Mon Jun 18, 2012 8:13 am Post subject: |
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If you are running a stock muffler, you will almost always get the same pulse out of each pipe. They just sort of go into the same can, so what ever is in there comes out pretty evenly.
Will it rev up fine when it's not under load?
And this may sound silly, but have you checked to make sure you don;t have a dragging brake or low tire pressures?
On my 55 I can tell when tire pressures are just a little off - it feels like I lost half of those 36 horses! _________________ Mother Nature is a Mean Evil Bitch! |
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ejonn Samba Member

Joined: September 04, 2011 Posts: 348 Location: Middle of California
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Posted: Mon Jun 18, 2012 9:48 am Post subject: |
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.016 is probably not enough gap. In my travels it takes closer to .020 to get a 48ish dwell.
have you verified full throttle in relation to pedal travel?
ie...full pedal =full throttle |
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bandi Samba Member

Joined: August 24, 2005 Posts: 637 Location: Belleville, Ontario, Canada
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Posted: Mon Jun 18, 2012 9:56 am Post subject: |
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| drscope wrote: |
If you are running a stock muffler, you will almost always get the same pulse out of each pipe. They just sort of go into the same can, so what ever is in there comes out pretty evenly.
Will it rev up fine when it's not under load?
And this may sound silly, but have you checked to make sure you don;t have a dragging brake or low tire pressures?
On my 55 I can tell when tire pressures are just a little off - it feels like I lost half of those 36 horses! |
Revs beautifully when it's not under load and sounds normal, brakes aren't dragging, tire pressures are good (this is SERIOUSLY low on power, if it had 4 flat tires and was running properly it'd still accelerate faster)
And the throttle cable is opening the throttle all the way. Seems to have a lot more power in reverse, but I suppose that's geared way lower than 1st. _________________ '52 Zwitter deluxe,'66 Bug, '68 Bug, '69 Sunroof Bug, '69 Westy, '71 Super, '72 Baja Champion SE, '73 Super, '73 Standard, '73 Cabrio, '74 Love Bug, '74 Super, '74 Sun Bug, '75 La Grande Bug, '99 New Beetle, '99 Jetta, etc, etc, etc. |
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61SNRF Samba Member

Joined: March 29, 2009 Posts: 2227 Location: SoCal
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Posted: Mon Jun 18, 2012 10:41 am Post subject: |
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I think at this point I would first try a substitute coil. I have had one break down internally and cause symptoms similar to what you descibe.
I don't suspect a Beetle exhaust would clog that easily, but you can diagnose a clogged exhaust with a vacuum gauge if you have access to one.
With it's hose connected to an intake manifold vacuum source (probably your biggest challenge with stock carb/manifold), you should have a steady 16-20 inches at idle. Rev the engine sharply and hold it at ~2000 rpm, the needle should drop to zero then quickly return to the same figure as idle.
If when you rev it and the needle stays down near zero or slowly returns to vacuum that is an indication of a clogged or restricted exhaust. _________________ An ounce of prevention is worth a pound of cure. |
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usrname Samba Member
Joined: September 12, 2008 Posts: 167 Location: Arizona but not Phoenix
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Posted: Mon Jun 18, 2012 11:47 am Post subject: |
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| I'm going with a fuel delivery problem. Please tell me your fuel filter isn't clogged. Could it be a problem with the filter sock inside the tank? Is the fuel line clear? Pull it off the fuel pump and blow into it then try driving. |
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bandi Samba Member

Joined: August 24, 2005 Posts: 637 Location: Belleville, Ontario, Canada
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Posted: Mon Jun 18, 2012 9:06 pm Post subject: |
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| 61SNRF wrote: |
I think at this point I would first try a substitute coil. I have had one break down internally and cause symptoms similar to what you descibe.
I don't suspect a Beetle exhaust would clog that easily, but you can diagnose a clogged exhaust with a vacuum gauge if you have access to one.
With it's hose connected to an intake manifold vacuum source (probably your biggest challenge with stock carb/manifold), you should have a steady 16-20 inches at idle. Rev the engine sharply and hold it at ~2000 rpm, the needle should drop to zero then quickly return to the same figure as idle.
If when you rev it and the needle stays down near zero or slowly returns to vacuum that is an indication of a clogged or restricted exhaust. |
Have a brand new Bosch blue coil (6v) on the car. The only thing I could think of with a potentially clogged exhaust is if some mice made a nest in it or something... stranger things have happened. You'd think it'd burn itself out though. _________________ '52 Zwitter deluxe,'66 Bug, '68 Bug, '69 Sunroof Bug, '69 Westy, '71 Super, '72 Baja Champion SE, '73 Super, '73 Standard, '73 Cabrio, '74 Love Bug, '74 Super, '74 Sun Bug, '75 La Grande Bug, '99 New Beetle, '99 Jetta, etc, etc, etc. |
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bandi Samba Member

Joined: August 24, 2005 Posts: 637 Location: Belleville, Ontario, Canada
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Posted: Mon Jun 18, 2012 9:08 pm Post subject: |
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| usrname wrote: |
| I'm going with a fuel delivery problem. Please tell me your fuel filter isn't clogged. Could it be a problem with the filter sock inside the tank? Is the fuel line clear? Pull it off the fuel pump and blow into it then try driving. |
Fuel filter is new... but have definitely overlooked the strainer in the tank. I'll try this. Thanks! _________________ '52 Zwitter deluxe,'66 Bug, '68 Bug, '69 Sunroof Bug, '69 Westy, '71 Super, '72 Baja Champion SE, '73 Super, '73 Standard, '73 Cabrio, '74 Love Bug, '74 Super, '74 Sun Bug, '75 La Grande Bug, '99 New Beetle, '99 Jetta, etc, etc, etc. |
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drscope Samba Member

Joined: February 19, 2007 Posts: 13524 Location: Baltimore, Maryland USA
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Posted: Tue Jun 19, 2012 8:02 am Post subject: |
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Usually with a fuel delivery problem it just stops running when you call for fuel. Power remains the same until it runs out of gas in the fuel bowl and stops. _________________ Mother Nature is a Mean Evil Bitch! |
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aquavw Samba Member

Joined: October 27, 2006 Posts: 28 Location: Central USA
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Posted: Thu Jun 28, 2012 7:46 am Post subject: |
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| bandi wrote: |
| usrname wrote: |
| I'm going with a fuel delivery problem. Please tell me your fuel filter isn't clogged. Could it be a problem with the filter sock inside the tank? Is the fuel line clear? Pull it off the fuel pump and blow into it then try driving. |
Fuel filter is new... but have definitely overlooked the strainer in the tank. I'll try this. Thanks! |
Did you get the problem resolved? I have a 66 vert that is doing the exact same thing. I am going to change the coil, spark plugs, and wires this weekend. I think if those do not solve it, it might be the fuel system is clogged up somewhere. I have a new 30/31, and a new SV/DA disty, points are adjusted as well as timing, carb, and valves. let me know _________________ 71 Westy, all OG.
63 type 1 Rag-top, daily driver
67 type 1 sedan, under restoration
57 single cab, under restoration |
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bandi Samba Member

Joined: August 24, 2005 Posts: 637 Location: Belleville, Ontario, Canada
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Posted: Thu Jun 28, 2012 8:51 pm Post subject: |
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Haven't had a chance to look at it yet, hopefully this weekend I'll give her some attention!
I'll post my findings here if I ever do figure this thing out.
Just out of curiosity, since I had it sitting on my workbench, I bolted the carb from my '66 onto another car at work and it ran beautifully. _________________ '52 Zwitter deluxe,'66 Bug, '68 Bug, '69 Sunroof Bug, '69 Westy, '71 Super, '72 Baja Champion SE, '73 Super, '73 Standard, '73 Cabrio, '74 Love Bug, '74 Super, '74 Sun Bug, '75 La Grande Bug, '99 New Beetle, '99 Jetta, etc, etc, etc. |
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manxcraig Samba Member

Joined: November 12, 2006 Posts: 597 Location: pendelton (indianapolis) indiana
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Posted: Thu Jun 28, 2012 8:59 pm Post subject: |
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Have you checked the compression? Maybe it's worn out or stuck rings. _________________ 69 Meyers Manx II on 65 pan, 1 owner !
WANTED, Meyers Manx license plate frames, repo OK, don't like the new smiles per miles ones. |
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Dougy Dee Samba Member
Joined: August 21, 2004 Posts: 668 Location: Niagara Region, CANADA
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Posted: Fri Jun 29, 2012 5:18 am Post subject: |
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| What procedure did you use to check for correct cam timing? |
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