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Radiator cooling duct
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opposed forces
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PostPosted: Fri Feb 01, 2013 3:04 pm    Post subject: Radiator cooling duct Reply with quote

I'm converting my 82 air cooled to water cooled. I ordered the side duct for the radiator and can't figure out where or how they mount. My van has had every hole pre drilled for everything to add a cooling system but nothing for these ducts. I tried to search for a picture but couldn't find anything. these are the ducts i'm talking about.

http://www.vancafe.com/home/van/page_1600_229/left_and_right_radiator_cooling_duct.html

Thanks, Andrew
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pioneer1
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PostPosted: Fri Feb 01, 2013 4:32 pm    Post subject: Reply with quote

http://www.van-cafe.com/home/van/page_1600_229/left_and_right_radiator_cooling_duct.html
I didn't even know the duct was there Embarassed
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shizzon
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PostPosted: Fri May 03, 2013 6:45 pm    Post subject: Reply with quote

Just wanted to revive this thread. I got two radiator ducts from GW, and can't figure out how to install them. The bentley diagram looks different than the picture on the GW website here

http://www.gowesty.com/ec_view_details.php?id=23501&category_id=18829&category_parent_id=

I dont see any ways to attach the sides to the bottom duct with screws as pictured. nor do i see any way for the screws to go in the side.

sean
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PostPosted: Tue Feb 11, 2014 2:54 pm    Post subject: Reply with quote

Ha. I was just looking under my rear bench and saw these three items.

http://www.van-cafe.com/home/van/page_1600_229/left-and-right-radiator-cooling-duct.html

http://www.van-cafe.com/home/van/page_397_229/lower_center_radiator_cooling_duct.html

I'm also looking for any instructions to install these. Did any of you find anything?

I wrote too soon. Found some pictures here. Hope this helps:

http://www.thesamba.com/vw/forum/viewtopic.php?t=5...p;start=20
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shizzon
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PostPosted: Tue Feb 11, 2014 3:10 pm    Post subject: Reply with quote

I eventually figured everything out. Several of the connectors that connect the baffles to the body were missing. One thing that helped to know is that they kind of have to be bent along the existing creases, more or less at right angles.
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Jeff's Old Volks Home
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PostPosted: Tue Feb 11, 2014 6:40 pm    Post subject: Reply with quote

Anyone notice a difference if these are not there?
Jeff
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PostPosted: Wed Feb 12, 2014 7:54 am    Post subject: Reply with quote

Quote:
Anyone notice a difference if these are not there?
Jeff




I have no ducts and the engine runs plenty cool. When I installed AC, I added an aluminum panel across the bottom to fill the gap between the nose and the condensor and radiator. The factory had a peice of foam that absorbed water and started to rust the valance out. I am diesel powered with aftermarket AC.
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PostPosted: Wed Feb 12, 2014 8:43 am    Post subject: Reply with quote

Jeff's Old Volks Home wrote:
Anyone notice a difference if these are not there?
Jeff

I removed mine while doing some work.. Drove it for several months that way.. then reinstalled.
I noticed slightly less wind noise, at speed, with ducts installed.
No noticeable impact on cooling.. but worth noting, I don't drive too much in hotter climates.

Worth noting, too.. I had a weird intermittent fluttering noise coming from the front end for several years. Could not track it down to save my life.
When I removed the ducting.. it magically went away.. Since I reinstalled, it has not been back.
Figured, maybe, a loose duct flap was vibrating from airflow in certain wind speed ranges.
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epowell
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PostPosted: Wed Feb 22, 2017 11:00 am    Post subject: Re: Radiator cooling duct Reply with quote

Is the consensus out there that these things are not worth bothering with unless you like in Nigeria (HOT!) ?

If worth bothering with has anyone made them from 0.6mm aluminum sheeting? [more stable than cardboard!]

Can these be installed AFTER the RAD is installed or does the RAD need to be out to install them?
http://www.van-cafe.com/home/van/page_397_229/lower_center_radiator_cooling_duct.html
http://www.van-cafe.com/home/van/page_1600
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dobryan
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PostPosted: Wed Feb 22, 2017 11:38 am    Post subject: Re: Radiator cooling duct Reply with quote

epowell wrote:
Is the consensus out there that these things are not worth bothering with unless you like in Nigeria (HOT!) ?

If worth bothering with has anyone made them from 0.6mm aluminum sheeting? [more stable than cardboard!]

Can these be installed AFTER the RAD is installed or does the RAD need to be out to install them?
http://www.van-cafe.com/home/van/page_397_229/lower_center_radiator_cooling_duct.html
http://www.van-cafe.com/home/van/page_1600


You can remake them in aluminum sheet or other material. Yes they can be installed with the radiator in place, at least on my '87 I can.
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epowell
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PostPosted: Wed Feb 22, 2017 11:43 am    Post subject: Re: Radiator cooling duct Reply with quote

dobryan wrote:

You can remake them in aluminum sheet or other material. Yes they can be installed with the radiator in place, at least on my '87 I can.


However probably easier with the RAD. out.

I guess the basic idea is to make a baffle which funnels the air 'into' the rad..
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PostPosted: Wed Feb 22, 2017 12:30 pm    Post subject: Re: Radiator cooling duct Reply with quote

I would believe going down the road there is plenty of air flow across the radiator with our without the duct pieces. Where it might make a difference is sitting still when the radiator fan is running. You might be pulling air from around the sides of the radiator, which would be hotter than ambient in front of the grill. Not enough to worry about.
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PostPosted: Wed Feb 22, 2017 12:32 pm    Post subject: Re: Radiator cooling duct Reply with quote

@ epowell

the ones from VC are plastic not cardboard.. you can easily install them with the rad. on
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dobryan
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PostPosted: Wed Feb 22, 2017 12:44 pm    Post subject: Re: Radiator cooling duct Reply with quote

Just a guess but those deflectors may make more of a difference to the air conditioning condenser efficiency.
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https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

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PostPosted: Wed Feb 22, 2017 1:04 pm    Post subject: Re: Radiator cooling duct Reply with quote

OK.... there is a huge load of info on these in other threads, and templates to make them... so I will give it a shot out of 0.6mm aluminum painted black.

Can anyone tell me if it is any easier to install them with the RAD. out, or maybe actually better to install with the RAD. in.... probably yes, since the baffles need to fit TO the rad..
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dobryan
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PostPosted: Wed Feb 22, 2017 1:44 pm    Post subject: Re: Radiator cooling duct Reply with quote

I have never tried with the radiator out....

You should expect to bend them a bit during the install so try to use a material that will bend back to shape easily. The repro ones just use a 1/16" or so plastic sheet of some type, not sure what material.
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https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

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epowell
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PostPosted: Fri Feb 24, 2017 11:58 am    Post subject: Re: Radiator cooling duct Reply with quote

Just now re-installed the RAD, and looking at the tiny crack of a space I should install those baffles... seems REALLY tight!

Wouldn't it be easier to install them with the RAD. out? ...or are the baffles attached or screwed to the RAD. itself?

It was dark outside, I will inspect again in the morning, maybe I will see it differently in the light?
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dobryan
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PostPosted: Fri Feb 24, 2017 12:03 pm    Post subject: Re: Radiator cooling duct Reply with quote

I have an '87 so it may be different but I slid mine in from the top from the front of the bus.
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https://www.thesamba.com/vw/forum/viewtopic.php?t=695371

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https://www.thesamba.com/vw/forum/viewtopic.php?t=746794
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epowell
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PostPosted: Fri Feb 24, 2017 12:11 pm    Post subject: Re: Radiator cooling duct Reply with quote

dobryan wrote:
I have an '87 so it may be different but I slid mine in from the top from the front of the bus.


Yeah I was thinking that in the light, it might seem easy from the front. But how is it bolted on? ... and to what?
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PostPosted: Mon Feb 27, 2017 6:58 am    Post subject: Re: Radiator cooling duct Reply with quote

Got busy today attempting to make those baffles....
First found some templates on-line and drew them out onto cardboard > then inserted into the van and fine tuned the shape. Then cut this shape out of 0.6mm aluminum.
Out to the van again and spent quite some time tweeking this to fit >> the big AHA moment came when I realized that the one edge of the baffle must tuck into the lip on the edge of the rad., this way the thing gets held tight when one screw is attached to the other side.
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