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1959 Single Cab Restoration Thread "Funky Truck"
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wrenchnride247
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PostPosted: Mon Jan 26, 2015 6:38 pm    Post subject: Reply with quote

Looks great Kurt! The poly is supposed to have a grainy texture. A 1.8 will not let the poly flow/spray like its supposed to. 2.0 is about as small a tip as you should use.

Oh, It sands like talcum powder... Very Happy
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'62 SC 69x90.5 SP TI
'70 T1 84x105 DP T4
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glideking
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PostPosted: Mon Jan 26, 2015 8:45 pm    Post subject: Evercoat Super Build 4 to 1 Reply with quote

Ok thanks for the confirmation. I was about to be disappointed. It is a little grainy as the guide coat shows but that sands away quickly. I used 150 paper and it does not clog at all. This was just one thin coat. So far I think it is great. I will use it all over the truck.
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"The more I get done the less it looks like I did anything"
1959 Single Cab Restoration"Funky Truck"
http://www.thesamba.com/vw/forum/viewtopic.php?t=5...highlight=
1965 21 Window Restoration Thread (From old photos)
http://www.thesamba.com/vw/forum/viewtopic.php?t=6...highlight=
1963 Panelvan build "Tyvanosaurus Wrecks"
http://www.thesamba.com/vw/forum/viewtopic.php?p=8351639#8351639
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55samba
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PostPosted: Mon Jan 26, 2015 10:17 pm    Post subject: Reply with quote

I just sprayed that exact primer with a 1.8 tip and is laid down smooth. Harbor freight gun...
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wrenchnride247
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PostPosted: Tue Jan 27, 2015 12:09 pm    Post subject: Reply with quote

55samba wrote:
I just sprayed that exact primer with a 1.8 tip and is laid down smooth. Harbor freight gun...
Yeah, it will spray it, but you want the texture to aid in the blocking process. When the texture is gone, move on. When it's smooth you are wasting material and time sanding off more than is needed. And, can sand back down to where you started in the first place.
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lumber-baron
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PostPosted: Sat Jan 31, 2015 8:20 am    Post subject: Reply with quote

Kurt, I thought you might appreciate this being a woodworker - I made this sanding block from a chunk of CVG D-fir, it's about 20" long and works great for getting a dead flat surface on a long panel. If it gets beat up a little just run it over the jointer to flatten it.
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Keep up the good work!
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glideking
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PostPosted: Sat Jan 31, 2015 9:20 pm    Post subject: Reply with quote

Exactly! It's handy having all that scrap wood around.

I stuck sticky sandpaper to the louver and shaped a block.
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Put some fine sticky paper on the block and went to town. I just tried the powder guide coat. It is much better than spray.
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The other side of the block is just the right size to sand the flat between.
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Kurt
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"The more I get done the less it looks like I did anything"
1959 Single Cab Restoration"Funky Truck"
http://www.thesamba.com/vw/forum/viewtopic.php?t=5...highlight=
1965 21 Window Restoration Thread (From old photos)
http://www.thesamba.com/vw/forum/viewtopic.php?t=6...highlight=
1963 Panelvan build "Tyvanosaurus Wrecks"
http://www.thesamba.com/vw/forum/viewtopic.php?p=8351639#8351639
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glideking
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PostPosted: Sat Jan 31, 2015 10:43 pm    Post subject: Reply with quote

My 1965 bus has these rear bump stops that are one of the components that help give later transporters a one ton weight rating.
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Here is the rubber bumper on the axle that will contact the stop under a heavy load and driving over a bump.
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Although not original equipment on a 1959 truck I do have a later axle so I will add them to my frame. It will add some safety and protection for my trucks components.

Many of us know this VW enthusiast who donated these parts to "Funky Truck" C.M. Thank you!
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They were cut from this bus that goes on giving and giving and giving...
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The first one is cleaned up and ready to be cut from the old frame.
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Drilled out the spot welds and chiseled them off.
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Some primer.
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I will plug weld these on in the morning. This has the potential to confuse someone in the future as to exactly what year this truck really is. Here is the explanation on the internet for all time. I imagine some restorer cutting them off and returning it to a small nut transaxle someday but for now this is what I want.
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Kurt
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"The more I get done the less it looks like I did anything"
1959 Single Cab Restoration"Funky Truck"
http://www.thesamba.com/vw/forum/viewtopic.php?t=5...highlight=
1965 21 Window Restoration Thread (From old photos)
http://www.thesamba.com/vw/forum/viewtopic.php?t=6...highlight=
1963 Panelvan build "Tyvanosaurus Wrecks"
http://www.thesamba.com/vw/forum/viewtopic.php?p=8351639#8351639
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campingbox Premium Member
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PostPosted: Sat Jan 31, 2015 10:56 pm    Post subject: Reply with quote

Damn!

Wild custom! Addington ain't got nothing on you! What's next ? Gull wing doors? After that, gull wing gates?
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glideking
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PostPosted: Sat Jan 31, 2015 11:13 pm    Post subject: Reply with quote

That's a compliment but I am doing a restoration with a few period sensitive upgrades.
Kurt
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"The more I get done the less it looks like I did anything"
1959 Single Cab Restoration"Funky Truck"
http://www.thesamba.com/vw/forum/viewtopic.php?t=5...highlight=
1965 21 Window Restoration Thread (From old photos)
http://www.thesamba.com/vw/forum/viewtopic.php?t=6...highlight=
1963 Panelvan build "Tyvanosaurus Wrecks"
http://www.thesamba.com/vw/forum/viewtopic.php?p=8351639#8351639
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C.Moore
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PostPosted: Sat Jan 31, 2015 11:49 pm    Post subject: Reply with quote

Kurt It was fun to have you visit and harvest a few parts. Nice photo also thanks C.Moore
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mandraks
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PostPosted: Sun Feb 01, 2015 11:37 am    Post subject: Reply with quote

campingbox wrote:
Damn!

Wild custom! Addington ain't got nothing on you! What's next ? Gull wing doors? After that, gull wing gates?


clearly you would have lambo gates rather than gullwing gates. that way you get full access to the bed Smile
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Fifty-Eight Rag
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PostPosted: Sun Feb 01, 2015 6:56 pm    Post subject: Reply with quote

Just finished reading through and watching your cool videos...did it over the last few days.
Started out looking for tips for metal replacement on a single cab...looks like I found the right build thread.
Getting ready to start a restoration on my buddy's 62 Single Cab.
I've done a few ground ups on Beetles in the past but never on a transporter...should be fun.
Thanks for the entertainment this weekend!
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1956 Oval build thread
https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0

1962 Single Cab Restoration
http://www.thesamba.com/vw/forum/viewtopic.php?p=7959298#7959298

1967 Beetle Restoration
http://www.thesamba.com/vw/forum/viewtopic.php?t=495269&highlight=larrys
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campingbox Premium Member
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PostPosted: Sun Feb 01, 2015 7:53 pm    Post subject: Reply with quote

mandraks wrote:
campingbox wrote:
Damn!

Wild custom! Addington ain't got nothing on you! What's next ? Gull wing doors? After that, gull wing gates?


clearly you would have lambo gates rather than gullwing gates. that way you get full access to the bed :)


Lambo gates would be awesome, maybe weld all three together and hinge them all at the front over the cab, be cool if they came up over the cab and in front of the truck to push stuff off the road like snow, leaves, etc. I think a scissor bed like the mini trucks have could work well too, if it went high enough Kurt could use it as a hang glide launching platform.

In sure everyone knows who Chris Addington is, but Incase you've been living in a cave for the last several decades he was the mastermind behind Rodbuster:

https://m.youtube.com/watch?v=ClbSpALMGGE

This ghia is probably considered my many as the ultimate custom VW. Major props from me.
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glideking
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PostPosted: Sun Feb 01, 2015 9:48 pm    Post subject: Reply with quote

I am glad I was entertaining. Looks like a great single cab. Let me know if you need more info.
Kurt
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"The more I get done the less it looks like I did anything"
1959 Single Cab Restoration"Funky Truck"
http://www.thesamba.com/vw/forum/viewtopic.php?t=5...highlight=
1965 21 Window Restoration Thread (From old photos)
http://www.thesamba.com/vw/forum/viewtopic.php?t=6...highlight=
1963 Panelvan build "Tyvanosaurus Wrecks"
http://www.thesamba.com/vw/forum/viewtopic.php?p=8351639#8351639
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glideking
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PostPosted: Sun Feb 15, 2015 11:53 pm    Post subject: Load bed installation Reply with quote

It is now two years since I started restoration. "Funky Truck" has reached another milestone. He is truly rust free now. All of the new sheet metal I have ordered has been installed, almost. Not welded yet.
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I have attached the front tilt bow pieces to assure alignment while I Cleco the bed together.
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Getting this butt joint right took a bit of time as the bed comes with extra length and width that has to be trimmed off straight and square.
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I cut this notch at the front and back at the center overlap to make everything line up. I have never seen this done before. I wonder how others have done this?
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Next are lots of plug weld holes to drill. I will paint the treasure chest, engine bay and the underside of the bed before welding. It is a lot easier to get all those nooks and crannies now. I know that is not how VW did it but I don't want it to be rusted out again in another 50 years!
Kurt
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"The more I get done the less it looks like I did anything"
1959 Single Cab Restoration"Funky Truck"
http://www.thesamba.com/vw/forum/viewtopic.php?t=5...highlight=
1965 21 Window Restoration Thread (From old photos)
http://www.thesamba.com/vw/forum/viewtopic.php?t=6...highlight=
1963 Panelvan build "Tyvanosaurus Wrecks"
http://www.thesamba.com/vw/forum/viewtopic.php?p=8351639#8351639
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stuckon61s
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PostPosted: Mon Feb 16, 2015 9:18 am    Post subject: Reply with quote

To be exact there is 386 spotwelds in the bed and cab divider. That's the way I lapped mine. I also drilled all the spotwelds with it off. Put a two inch spot of weld thru primer at each spotweld. Taped each hole and primered the underside before puttting it back on. It's alot of spotwelds.
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kafer60
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PostPosted: Mon Feb 16, 2015 10:22 am    Post subject: Re: Load bed installation Reply with quote

Did you use KF for the load floor or WW?
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Last edited by kafer60 on Tue Feb 17, 2015 9:56 am; edited 1 time in total
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glideking
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PostPosted: Mon Feb 16, 2015 7:02 pm    Post subject: Reply with quote

I have used KlassicFab or Volkswagen sheet metal exclusively. I have some WW sheet metal but they are all now wall decorations. Looks like your single cab is coming along nicely.
Kurt
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"The more I get done the less it looks like I did anything"
1959 Single Cab Restoration"Funky Truck"
http://www.thesamba.com/vw/forum/viewtopic.php?t=5...highlight=
1965 21 Window Restoration Thread (From old photos)
http://www.thesamba.com/vw/forum/viewtopic.php?t=6...highlight=
1963 Panelvan build "Tyvanosaurus Wrecks"
http://www.thesamba.com/vw/forum/viewtopic.php?p=8351639#8351639


Last edited by glideking on Tue Feb 17, 2015 6:12 pm; edited 1 time in total
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chrisflstf
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PostPosted: Tue Feb 17, 2015 12:59 pm    Post subject: Reply with quote

How are people crimping the edge of the load bed over and in particular the separation panel? The load bed seems not too bad, but not much access room on the separation panel, just below the rear cab window
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klcarrie
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PostPosted: Tue Feb 17, 2015 1:43 pm    Post subject: Reply with quote

Took this from the fat chick boards, but I believe it applies to your question.

pyrOman wrote:
Took yesterday off "work" so I could put some real work into the truck. The engine in the Bug is in bad need of an overhaul so I want to get the Plump Truck back on the road. Anyway, here's some pix of the progress:


Made a "crimping tool" out of this! Grounded off the sharp edges and it worked well!
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Seam-welded the groove across and used "seam seal" on the long one as well as the "opening" where the bed meets the forward bulkhead.
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Next is the Herculiner on the bed, reinstall the gates and start daily driving it! Dancing

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