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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Fri Aug 08, 2014 3:01 pm Post subject: |
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Yes, factory seems will be preserved or recreated. Check out the rust-out that the Redi-Strip process revealed. New owner wants all metal repairs! All the corrosion is gone now, and the metal is e-coat encapsulated. The shop that did the e-coat is in Romulus Michigan. Click on the image for more detail. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Fri Aug 08, 2014 3:04 pm Post subject: |
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Interesting close up of door hinge w/vendor logo. Click for detail. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Fri Aug 08, 2014 3:29 pm Post subject: |
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Ultra close up near drivers feet/pedals. Note the pinhole texture on the original sheet metal. Possibly the tooling mark from what ever feeds the sheet into the die? Click it, to see it close up. One of the benefits of a chemical strip, vs sand blasting, metal looks like it did when it was pulled from the die. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Mon Aug 11, 2014 9:13 pm Post subject: |
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Body Shop work continues. This is the right side, obviously. Click Pic for more detail. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Mon Aug 11, 2014 9:15 pm Post subject: |
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At the Body Shop, the rear. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Mon Aug 11, 2014 9:19 pm Post subject: |
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Redi-Strip drilled holes in the lower rocker panels to drain fluid. Bob wanted metal repairs, so here they are welded up. Same holds true for any rust repairs. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Mon Aug 11, 2014 9:33 pm Post subject: |
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All great societies are built on the backs of cheap, or slave labor. In the case of this restoration, underage conscripted workers. These guys are only 15. Even so, the one guy looks like he could tear a telephone book in half (good for lifting engines etc.). They have never worked on a car before, so I'm sure they're getting some valuable life lessons, like, never do this again! Here they are cleaning the front suspension. We are using 3 Garages for this project, yeah 3! In the back is the donor engine, and an Envemo Super 90 Chassis setting on edge. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Mon Aug 11, 2014 9:47 pm Post subject: |
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So here's something we ran across while working on the front end. The original factory shocks came off, but the steel bushing that had been pressed into the rubber on the lower mount, was rusted to the swing arms stud. So I used the die-grinder to slice almost all the way through the frozen bushing. Then I took a chisel and drove it off. We don't do this everyday, and aren't metal workers/fabricators, so we were pretty proud of ourselves. I was sure the stud was going to be snapped off, but every thing worked out great. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Mon Aug 11, 2014 9:48 pm Post subject: |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Mon Aug 11, 2014 9:49 pm Post subject: |
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waxhead Samba Member
Joined: January 19, 2004 Posts: 946 Location: Philly 'burbs
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Posted: Tue Aug 12, 2014 1:06 pm Post subject: |
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randybriscoe wrote: |
All great societies are built on the backs of cheap, or slave labor. In the case of this restoration, underage conscripted workers. These guys are only 15. Even so, the one guy looks like he could tear a telephone book in half (good for lifting engines etc.). They have never worked on a car before, so I'm sure they're getting some valuable life lessons, like, never do this again! Here they are cleaning the front suspension. We are using 3 Garages for this project, yeah 3! In the back is the donor engine, and an Envemo Super 90 Chassis setting on edge. |
Funny:D _________________ Mike B. |
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GI Joe Samba Member
Joined: April 28, 2005 Posts: 2012 Location: Athens, TN
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Sun Aug 17, 2014 2:05 pm Post subject: |
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The chassis in the back is for a parallel build of an Envemo Super 90. Updates on that can be found in the Kit Car Forum, even though it's a factory built production car. And in the 356 Forum under Pros and Cons of a real 356 vs a Replica. And now back to the THING |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Sun Aug 17, 2014 2:25 pm Post subject: |
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So I have been officially advised that there is such a thing as a budget. I looked into this concept, and have to say, I'm not sure I can work under those kinds of constraints. But, I'm going to try.
So here is my first effort.
The front torsion bar tubes, "beam" as we always called it. Was replcaed on this car, at the dealer, 6 months before the car was put into storage. Four guys took turns cleaning it with degreaser, sandpaper, wirebrush, & Scotch BritePads. Mechanically, it's been left just as it was in 1978. After we complete the whole vehicle assemble. We'll get new ball joints, tie rod ends & new bushings for the sway-bar (anti-roll). Till then, it's been budgeted and fast tracked.
Always remember: There may not be enough time to do it right, but there's all ways enough time to do it over. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Sun Aug 31, 2014 11:00 am Post subject: |
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The Engine:The necessity of a budget has put my plans for one of those 4 cylinder, modified 911 engines "on the shelf".
So instead, here's the engine. A low dollar 2275cc. It's the original crankcase w/parallel line bore (cam & mains), shuffle pins, oil squirters, full flow oiling etc. Welded 82mm x 94mm. Stock brazilian heads w/around 8.5 to 8.8 compression (I forgot the exact numbers!). combustion chambers measured 54cc's. Can always lower it.
So it's a large displacement engine, with moderate/high compression. May try it in the Envemo first (Envemo Engine background). |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Sun Aug 31, 2014 11:07 am Post subject: |
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Wow! is the rocker arm geometry on this engine goofy. And these dual springs are supper heavy! May switch to a pair of high milage Vanagon Wasser Boxer springs to reduce drag. With these springs, you won't need a parking brake.
And you creepers, stop looking at my engine serial number! |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Sun Aug 31, 2014 11:30 am Post subject: |
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This is the first time I saw a VW Thing in person, February 1973, the Chicago Auto Show. We ordered a Red colored one from a corporate level friend at the show. I think it was delivered late May or Early June. It was Orange of course, because they didn't import Red. Downers Grove VW told us we couldn't have the car for a couple of months, until they received a stocking order. They explained that most dealers were getting one car for showroom display only.
We sent letters from an attorney friend about legal action, and had corporate lean on them a little. After a few days we took delivery. Car had no windows! Dealer claimed that they were shipped "Knocked Down", and that they had thrown the windows away, still in boxes, by mistake. Who knows. So no windows for about a month. The one overwhelming memory of the car, at delivery, was the rubber smell of those factory floor mats. That and the semi gloss orange paint. Not a lot of vehicles painted semi-gloss, then or now. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Sun Sep 28, 2014 2:54 pm Post subject: |
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OK. Just about ready for color. |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Sun Sep 28, 2014 2:55 pm Post subject: |
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randybriscoe Samba Member
Joined: December 26, 2007 Posts: 241 Location: chicago
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Posted: Sun Sep 28, 2014 3:02 pm Post subject: |
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