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Karmann Ghia Trunk Liner Dimensions
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AlienJohn
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PostPosted: Mon Mar 03, 2014 5:32 am    Post subject: Karmann Ghia Trunk Liner Dimensions Reply with quote

Hi folks,
I'm wondering if anyone knows where I can get the dimensions,
or a template for the 74 Ghia Coupe trunk liner.

I'm pretty sure I can't be the only one who thinks $100 bucks
is too much to pay for basically a folded piece of cardboard.
There are many materials I would rather use and could make
one more to my liking if I knew the proper dimensions.

Thanks all.
John in Ohio
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djkeev
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PostPosted: Mon Mar 03, 2014 5:54 am    Post subject: Reply with quote

68-74 is the same liner, I've got one in my 69 but it's buried by a foot of snow right now...... When the snow melts I'll be happy to measure and trace it.
If no one comes up with them sooner and you can wait..... Smile

Dave
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AlienJohn
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PostPosted: Mon Mar 03, 2014 6:05 am    Post subject: Reply with quote

djkeev wrote:
68-74 is the same liner, I've got one in my 69 but it's buried by a foot of snow right now...... When the snow melts I'll be happy to measure and trace it.
If no one comes up with them sooner and you can wait..... Smile

Dave


That would be GREAT Dave,
I understand, I'm in Ohio and it snowed all night. Really slows down the fun, especially because I won't drive my VW in salt. But at 6am this morning and only 12 degrees out there the Ghia fired right up in my garage. These old VeeDubs sure got a lot of heart.
Thanks Dave,
John
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cagey.jg
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PostPosted: Mon Mar 03, 2014 9:22 am    Post subject: Reply with quote

I would love those dimensions/tracings as well. Very Happy
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asbug
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PostPosted: Mon Mar 03, 2014 9:29 am    Post subject: Reply with quote

X3,
I have bought 2 different plastic wire covers and they were both too small...
I'll just make a good paper one if I knew what it looked like...
KC
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carl4x4
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PostPosted: Mon Mar 03, 2014 10:03 am    Post subject: Reply with quote

I'd love to make one too, it can't be that hard I suspect most of the cost is shipping - certainly to the UK anyway.
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CiderGuy
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PostPosted: Mon Mar 03, 2014 10:50 am    Post subject: Reply with quote

Yes I think this is one of those parts that everyone would like to a template of to make their own. I echo the others, would love to have the template myself.
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djkeev
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PostPosted: Mon Mar 03, 2014 11:03 am    Post subject: Reply with quote

Turns out a lot of snow has melted off of the car!

Here is my trunk liner, circa 1969, it needs some love! Good for a template though!

Image may have been reduced in size. Click image to view fullscreen.


Notice the oval cut out with a riveted piece behind?..... I'm thinking fuel filler bulge?.....
Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


I will get out some Christmas wrapping paper that has the 1" squares printed on the back side, flatten this puppy out and make an accurate scaled tracing of it.

Dave
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carl4x4
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PostPosted: Mon Mar 03, 2014 12:59 pm    Post subject: Reply with quote

What sort of material would you use for this, tried a few Google searches and having trouble finding what the grained thick cardboard is actually called. I guess it should be something that can be folded and doesn't try to bounce the folds back which rules out carpet maybe?
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mfitzsimor
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PostPosted: Mon Mar 03, 2014 1:19 pm    Post subject: Reply with quote

It is indeed the fuel filler bulge, and its the ONLY part of my 69's liner that is left.

I too would love a template!

Mark
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AlienJohn
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PostPosted: Mon Mar 03, 2014 1:25 pm    Post subject: Reply with quote

Yeah Dave, you could use one yourself Brother Smile
My daughter used to work with corregated plastic sheets that were black on both sides.
I'll ask her where I can get some of that and pass on the info.
I don't think it would absorb fluid and bulge like the cardboard did.
John
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Brassneck
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PostPosted: Mon Mar 03, 2014 1:27 pm    Post subject: Reply with quote

You can use carpet, and really it shouldn't be very hard to do.

I have a carpet front trunk liner in mine, I'm thinking it came from TMI, as I'm assuming the carpet kit comes with it as an option since it matches the rest of my interior, sown seams and all.

It essentially has a section of hardboard glued onto the back so that it follows the lines of the trunk and can "bend" in the right spot but is rigid so that it stays up (blocking off the electrical/dash area). It doesn't have the "wings" per the one posted above, as those are separate carpet pieces that cover the inside-fender areas... thus, a total of 3 carpet sections for the whole trunk area.

Here's a picture of my trunk area...unfortunately I don't have access to my car (In with the bodyshop at the moment), so I can't get a better shot...but I think you can get the idea.
Image may have been reduced in size. Click image to view fullscreen.
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djkeev
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PostPosted: Mon Mar 03, 2014 2:32 pm    Post subject: Reply with quote

I've used this product "Thermoply" on construction projects. While it isn't Black (that's why God made paint isn't it?) it is TOUGH STUFF!!!

It is a structural component, I've had entire framed walls hanging from a single nail!

It isn't available everywhere but is used extensively by many Modular home companies because of it's strength and light weight.

http://oxengineeredproducts.com/building-products/thermo-ply-structural-sheathing/

I also thought of using hard wood panel that is plastic coated on one side for showers or kitchen use. It is designed for high humidity situations, i would use carpet and glue it to the boards, I'd cut separate pieces where folds are needed allowing the carpet to be the hinge.

Dave
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squonk
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PostPosted: Mon Mar 03, 2014 3:04 pm    Post subject: Reply with quote

Maybe Coroplast sheets with or without carpet glued to one side? It would have the benefit of being moisture resistant.
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kiwighia68
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PostPosted: Mon Mar 03, 2014 3:29 pm    Post subject: Reply with quote

I've also resolved to make my own, for 2 reasons: the cardboard model is too easily damaged (it's a luggage compartment after all) and too expensive for what you get. Having done a "rear seat delete" in my other air cooled car in board and vinyl, I'm confident I can do it. So for me it's going to be board and carpet or board (as stiffener) and vinyl. And a matching spare wheel cover as well.

I found the backing material (waterproof) at a place called Reid and Twiname here in New Zealand (use Google).
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AlienJohn
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PostPosted: Mon Mar 03, 2014 5:39 pm    Post subject: Reply with quote

I did some basic measurements today and drew this up,
however, I certainly don't think anyone should go by this
drawing
as I'm sure if I make a quick mock-up and go to stick it in
I will find many things that will need to be changed / corrected.
But just for fun here it is.

Image may have been reduced in size. Click image to view fullscreen.


Again, don't try this at home Smile
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djkeev
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PostPosted: Mon Mar 03, 2014 5:42 pm    Post subject: Reply with quote

AlienJohn wrote:
I did some basic measurements today and drew this up,
however, I certainly don't think anyone should go by this
drawing
as I'm sure if I make a quick mock-up and go to stick it in
I will find many things that will need to be changed / corrected.
But just for fun here it is.

Image may have been reduced in size. Click image to view fullscreen.


Again, don't try this at home Smile


Tomorrow I'll measure mine and see how good you did! Smile

Dave
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Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
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AlienJohn
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PostPosted: Mon Mar 03, 2014 5:43 pm    Post subject: Reply with quote

squonk wrote:
Maybe Coroplast sheets with or without carpet glued to one side? It would have the benefit of being moisture resistant.


I think you're onto something here Squonk.
This stuff is light, strong, and can easily be made to fold

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akear
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PostPosted: Mon Mar 03, 2014 6:00 pm    Post subject: Reply with quote

How about ABS sheets? Cheap, indusructible, and can be folded with heat (not sure how easily though). Or just cut each individual panel face and put together with Gorilla tape from the back side. Super easy that way.
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kman
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PostPosted: Mon Mar 03, 2014 6:24 pm    Post subject: Reply with quote

akear wrote:
How about ABS sheets? Cheap, indusructible, and can be folded with heat (not sure how easily though). Or just cut each individual panel face and put together with Gorilla tape from the back side. Super easy that way.


Yes. This is what I would use. Maybe 1/16 - 3/32 for trunk liner or 1/8 for a door panel backing. Will form or fold with heat. http://www.alro.com/divplastics/plasticsproduct_abs.aspx
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