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68 Deluxe partial restoration
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themetalsurgeon
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PostPosted: Tue Apr 22, 2014 9:24 pm    Post subject: 68 Deluxe partial restoration Reply with quote

This project is a 1968 VW bus with original paint and in great shape, apart from front end damage from a spare tire that was mounted to the front.

Our duties are to perform a partial restoration, which included the front end repairs, general rust repairs/dents/gouges , trim restoration, swap out the Jalousie windows for the original factory configuration, custom made aluminum front vent housing to replace the plastic one, and new weather stripping/seals all around. Lastly, a new, custom made, two-tone interior, by TMI to match the original German factory look.

As the VW bus was in original paint and there were too many external repairs to just ‘blend in’ new paint to the original, we decided to ‘buzz’ down the original paint, seal, featherfill and prime, followed by a coat of the original 1968 beige and clear coat.


Before photos


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http://www.themetalsurgeon.com/2012/12/making-a-new-1938-chevrolet-truck-fender-from-scratch/

www.themetalsurgeon.com

1953 PreA 356 Porsche concours quality for sale.



http://www.thesamba.com/vw/forum/viewtopic.php?t=392073&postdays=0&postorder=asc&start=0


www.themetalsurgeon.com .....know whats under your paint.....

....its not where you're from,its where you're at ....
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camit34
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PostPosted: Tue Apr 22, 2014 9:48 pm    Post subject: Reply with quote

Nice to see another Front Range Bus! Looks like it's in pretty great shape and looking forward to seeing more in the Bay Window section from you!
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In search of a Vanagon
1971 Westy (SOLD)
1971 Deluxe (SOLD)
1967 Freedom Camper (SOLD)
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busdaddy
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PostPosted: Tue Apr 22, 2014 10:07 pm    Post subject: Reply with quote

Exciting!, I'll be watching this, if it's anything close to some of your other work this'll be interesting and I mean that in a good way with no sarcasm implied Very Happy
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djdh68dlux
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PostPosted: Wed Apr 23, 2014 7:44 am    Post subject: Reply with quote

Cool, I have a thing for Savannah Beige 68 deluxes! Wink
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lightice
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PostPosted: Wed Apr 23, 2014 8:37 am    Post subject: Reply with quote

I know this is a stupid request, but can you take a few pictures during your restoration on the following:

The sliding door handle locking collar/ring and the hole in the door panel where the handle goes through with the handle and collar off.

I'm trying to determine if the bay slider part will work for my sliding split.

No local shops around here that stock that part either, shipping from US/UK is my only option, but need to make sure it fits.

Thanks in advance, and good luck on the resto.
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themetalsurgeon
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PostPosted: Wed Apr 23, 2014 7:26 pm    Post subject: Reply with quote

and continued....

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_________________
http://www.themetalsurgeon.com/2012/12/making-a-new-1938-chevrolet-truck-fender-from-scratch/

www.themetalsurgeon.com

1953 PreA 356 Porsche concours quality for sale.



http://www.thesamba.com/vw/forum/viewtopic.php?t=392073&postdays=0&postorder=asc&start=0


www.themetalsurgeon.com .....know whats under your paint.....

....its not where you're from,its where you're at ....
Quote. Ian Brown(Stone Roses)
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camit34
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PostPosted: Wed Apr 23, 2014 9:14 pm    Post subject: Reply with quote

And there he goes... The metal working skillz are just awe inspiring!
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1971 Westy (SOLD)
1971 Deluxe (SOLD)
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1967250s
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PostPosted: Thu Apr 24, 2014 12:33 am    Post subject: Reply with quote

More great work, but, please!, lose the white wall tires! gag, barf.
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themetalsurgeon
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PostPosted: Thu Apr 24, 2014 6:11 am    Post subject: Reply with quote

1967250s wrote:
More great work, but, please!, lose the white wall tires! gag, barf.



settle down they are donor wheels /tires from the 23
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http://www.themetalsurgeon.com/2012/12/making-a-new-1938-chevrolet-truck-fender-from-scratch/

www.themetalsurgeon.com

1953 PreA 356 Porsche concours quality for sale.



http://www.thesamba.com/vw/forum/viewtopic.php?t=392073&postdays=0&postorder=asc&start=0


www.themetalsurgeon.com .....know whats under your paint.....

....its not where you're from,its where you're at ....
Quote. Ian Brown(Stone Roses)
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themetalsurgeon
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PostPosted: Thu Apr 24, 2014 6:14 am    Post subject: Reply with quote

interior and paint

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_________________
http://www.themetalsurgeon.com/2012/12/making-a-new-1938-chevrolet-truck-fender-from-scratch/

www.themetalsurgeon.com

1953 PreA 356 Porsche concours quality for sale.



http://www.thesamba.com/vw/forum/viewtopic.php?t=392073&postdays=0&postorder=asc&start=0


www.themetalsurgeon.com .....know whats under your paint.....

....its not where you're from,its where you're at ....
Quote. Ian Brown(Stone Roses)
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themetalsurgeon
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Joined: April 11, 2008
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PostPosted: Thu Apr 24, 2014 7:45 pm    Post subject: Reply with quote

cont..

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Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

_________________
http://www.themetalsurgeon.com/2012/12/making-a-new-1938-chevrolet-truck-fender-from-scratch/

www.themetalsurgeon.com

1953 PreA 356 Porsche concours quality for sale.



http://www.thesamba.com/vw/forum/viewtopic.php?t=392073&postdays=0&postorder=asc&start=0


www.themetalsurgeon.com .....know whats under your paint.....

....its not where you're from,its where you're at ....
Quote. Ian Brown(Stone Roses)
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chabanais
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PostPosted: Thu Apr 24, 2014 10:11 pm    Post subject: Reply with quote

Love the color.
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themetalsurgeon
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PostPosted: Fri Apr 25, 2014 7:38 pm    Post subject: Reply with quote

cont.l


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Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

_________________
http://www.themetalsurgeon.com/2012/12/making-a-new-1938-chevrolet-truck-fender-from-scratch/

www.themetalsurgeon.com

1953 PreA 356 Porsche concours quality for sale.



http://www.thesamba.com/vw/forum/viewtopic.php?t=392073&postdays=0&postorder=asc&start=0


www.themetalsurgeon.com .....know whats under your paint.....

....its not where you're from,its where you're at ....
Quote. Ian Brown(Stone Roses)
Back to top
View user's profile Send private message Send e-mail Visit poster's website Gallery Classifieds Feedback
busdaddy
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Joined: February 12, 2004
Posts: 51128
Location: Surrey B.C. Canada, but thinking of Ukraine
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PostPosted: Fri Apr 25, 2014 7:41 pm    Post subject: Reply with quote

That's a nice looking bus, well done!
_________________
Rust NEVER sleeps and stock never goes out of style.

Please don't PM technical questions, ask your problem in public so everyone can play along. If you think it's too stupid post it here
Stop dead photo links! Post your photos to The Samba Gallery!

Слава Україні!
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themetalsurgeon
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Joined: April 11, 2008
Posts: 425
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PostPosted: Fri Apr 25, 2014 7:55 pm    Post subject: Reply with quote

busdaddy wrote:
That's a nice looking bus, well done!




thanks Bus! one of our quicker make overs but a sweet bus for a happy customer!
_________________
http://www.themetalsurgeon.com/2012/12/making-a-new-1938-chevrolet-truck-fender-from-scratch/

www.themetalsurgeon.com

1953 PreA 356 Porsche concours quality for sale.



http://www.thesamba.com/vw/forum/viewtopic.php?t=392073&postdays=0&postorder=asc&start=0


www.themetalsurgeon.com .....know whats under your paint.....

....its not where you're from,its where you're at ....
Quote. Ian Brown(Stone Roses)
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View user's profile Send private message Send e-mail Visit poster's website Gallery Classifieds Feedback
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