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j-dub Samba Member
Joined: November 09, 2003 Posts: 865 Location: Phoenix, AZ
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Posted: Sun Oct 05, 2014 7:04 pm Post subject: |
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BBMV8 wrote: |
I'm having some serious starting issues where it seems like timing is advanced say 50 degrees orso.
Once, 'if' the engine finally catches on, it runs very nice after that and follows the timing map correctly.
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This is the starter kickback issue myself and several others have reported on this board. I assume it is caused by noise on the trigger wire but have not confirmed it. There were several things tested with positive results two pages back but so we have not yet heard with definitive results if they eliminated the issue. We are all hoping CB will figure this out and report back with some guidance. _________________ 1957 Oval rag
"POLICE STATION TOILET STOLEN ... Cops have nothing to go on." |
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stan_tichomirov Samba Member
Joined: May 24, 2005 Posts: 1719 Location: San Francisco, CA
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Posted: Sun Oct 05, 2014 8:10 pm Post subject: |
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I just got my Black Box working, so I'll post my installation experience and initial impressions.
Everything installed smoothy, I also used CB vaccum reference kit. I'm using a Fujitsu LH531 laptop with Windows 7 32-bit Home Edition installed. For USB to serial adapter, I'm using a GigaWare 2603487 cable from RadioShack:
http://www.radioshack.com/product/index.jsp?productId=24192246
Car started up fine, ran, warmed up, I took it for a drive. Drove fine, but after a while started dying, then would not restart. Sometimes it would crank and barely catch, then even out and run. I re-checked documentation and realized that I missed the step of verifying actual timing at the pulley with a timing gun. After making sure it matched what Black Box reported, I have not had issues.
One bug I see is, if you are running the software while driving and have the Spark Table open so you can watch it in real time, after a while the tracer highlighting the cell your current timing is in disappears. I click the "Tracer off" button, then "Tracer on" and it re-appears. Other than this, no bugs so far. Here is my current map:
Stan _________________ Aircooled.net
Jansen Enterprise
My 1835cc build
My budget 2276 build |
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BBMV8 Samba Member
Joined: September 26, 2014 Posts: 12 Location: The Netherlands
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Posted: Mon Oct 06, 2014 6:16 am Post subject: |
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j-dub wrote: |
This is the starter kickback issue myself and several others have reported on this board. |
Thanks, I should have read the all the pages in the topic to see there are more peeps having this issue.
My engine does have solid steel core ignition cables and non-resistor Accel sparkplugs, so I mostlikely should look into shielding at least the distr. triggercable and maybe some more wires. The Black box is mounted inside the car.
My timing map has a higher advance in the high vacuum/low rpm area which might be a concern aswell now I think. (Screenshot added.)
The timing map is still 'rough around the edges' as I just tuned it by ear and feel and 'snappiness' when revving the engine.
When I started noticing the starter kickbacks I loaded a default timing map accompanied with the software, but shortly after that my laptop started overheating and intermittendly crapped out, leaving me with a useless setup.
At the end of the day I had to resort back to my stock ignition system to get my daily car 'reliable' again, which ment a cumbersome change back to my unlocked distributor and rewiring the ignition again.
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Porsche60 Samba Member
Joined: December 27, 2007 Posts: 210 Location: Far East
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Posted: Mon Oct 06, 2014 8:16 am Post subject: |
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stan_tichomirov wrote: |
One bug I see is, if you are running the software while driving and have the Spark Table open so you can watch it in real time, after a while the tracer highlighting the cell your current timing is in disappears. I click the "Tracer off" button, then "Tracer on" and it re-appears. Other than this, no bugs so far. |
bugs i have found and remember now and not critical:
Tracer disappears as above.
The progress bar stops at middle when uploading a timing file to the black box. Actually loads properly.
A connection error dialog says "connect to the distributor", which is actually the black box. |
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Pat D Samba Member
Joined: March 10, 2004 Posts: 414
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Posted: Mon Oct 06, 2014 3:37 pm Post subject: |
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stan_tichomirov wrote: |
I just got my Black Box working, so I'll post my installation experience and initial impressions.
Everything installed smoothy, I also used CB vaccum reference kit. I'm using a Fujitsu LH531 laptop with Windows 7 32-bit Home Edition installed. For USB to serial adapter, I'm using a GigaWare 2603487 cable from RadioShack:
http://www.radioshack.com/product/index.jsp?productId=24192246
Car started up fine, ran, warmed up, I took it for a drive. Drove fine, but after a while started dying, then would not restart. Sometimes it would crank and barely catch, then even out and run. I re-checked documentation and realized that I missed the step of verifying actual timing at the pulley with a timing gun. After making sure it matched what Black Box reported, I have not had issues.
One bug I see is, if you are running the software while driving and have the Spark Table open so you can watch it in real time, after a while the tracer highlighting the cell your current timing is in disappears. I click the "Tracer off" button, then "Tracer on" and it re-appears. Other than this, no bugs so far. Here is my current map:
Stan |
It is very important that you match your engine timing with the spark table. If the timing gets to high, like what you experienced, you will run out of dwell and the engine will die. _________________ Pat, Im too fast slow me downs! |
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racerx128 Samba Member
Joined: October 08, 2014 Posts: 2
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Posted: Wed Oct 08, 2014 5:32 pm Post subject: |
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Question for Pat at cb performance is there any advantage of running the black box and a msd ign box or just run the black box by itself?
Thanks Brad |
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BBMV8 Samba Member
Joined: September 26, 2014 Posts: 12 Location: The Netherlands
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Posted: Fri Oct 10, 2014 4:08 pm Post subject: |
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The MSD unit will at least give out multiple sparks below 3000 rpm, which the Black Box won't I presume.
Been wondering aswell how much the BlackBox can/is controlling the dwell time of a coil? |
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Porsche60 Samba Member
Joined: December 27, 2007 Posts: 210 Location: Far East
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Posted: Fri Oct 10, 2014 8:02 pm Post subject: |
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The Black Box outputs kettering signal just like points, and drives the ignition coil directly.
It only controls timing. (and dwell)
MSD is not kettering but CDI, so you may benefit from advantages of MSD even with a Black Box.
MSD also releases programmable 6AL and that was one of my candidate before the Black Box was unveiled.
It seems a good product but I don't need MSD so the Black Box is enough and cheaper. |
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Porsche60 Samba Member
Joined: December 27, 2007 Posts: 210 Location: Far East
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Posted: Fri Oct 10, 2014 9:20 pm Post subject: |
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BBMV8 wrote: |
Been wondering aswell how much the BlackBox can/is controlling the dwell time of a coil? |
I checked dwell angle of the black box with a dwell meter.
It varies depending on RPM.
I guess the black box measures coil resistance then decide coil charge duration, just like Pertronix Ignitor II.
Pat said you can use any coil.
Less primary resistance is better, he recommends.
As in the starter kick back discussion,
high resistance coil (3ohms) may cause improper timing.
I feel that the Black Box maximizes dwell and tries to pull out more spark power.
So a higher resistance coil gets hotter and fails to ignite.
More dwell/charging duration means less cooling duration!
I use a 1.5ohm Mallory canister coil now without problem but less resistance is still better.
I'm looking for a good looking E-core coil. |
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theDrew Samba Member
Joined: May 17, 2011 Posts: 1155 Location: Camas, WA
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Posted: Sun Nov 09, 2014 11:00 am Post subject: |
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For those that are having starter kickback. I'm finally onto something.
The BlackBox has a hard coded cranking timing of 10 degrees. For my engine this seems to be too advanced. Unfortunately this cannot be changed.
So I retarded the distributor 5 degree, so when it cranks it will be 5 degrees. You need to adjust your timing map to be +5 accordingly. Its alittle confusing to work with, but as long as your checking everything with a timing light its not that bad.
So far, kickback free. _________________ Turbo 2276 MS3X build http://www.thesamba.com/vw/forum/viewtopic.php?t=673125
1985 Vanagon Campmobile w/ 2005 EJ25 |
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terryly Samba Member
Joined: September 21, 2012 Posts: 309
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Posted: Sun Nov 09, 2014 1:47 pm Post subject: |
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Hi theDrew could you or anyone tell or explain this starter kick back issue I have a CB Magnaspark digital distributor and with the dual carb timing map I may be suffering from the same thing thank you
Terry |
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j-dub Samba Member
Joined: November 09, 2003 Posts: 865 Location: Phoenix, AZ
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Posted: Sun Nov 09, 2014 7:22 pm Post subject: |
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Hey Terry,
The kickback issue is when the timing event does not happen at the desired time, for some reason it happens early or late. When it happens early and the fuel/air mix is still being compressed and the mixture lights off that sends the engine turning backwards, the flywheel jams into the starter and loud noises occur.
During troubleshooting I ended up taking a few videos of the pulley with a timing light while the engine was cranking over and realized what was happening. In the video I would see the spark at 10...10...70, at the 70 degree event is where the banging would occur.
This is a screen capture of the video showing the position of the spark event
_________________ 1957 Oval rag
"POLICE STATION TOILET STOLEN ... Cops have nothing to go on." |
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Porsche60 Samba Member
Joined: December 27, 2007 Posts: 210 Location: Far East
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Posted: Sun Nov 09, 2014 7:25 pm Post subject: |
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theDrew wrote: |
The BlackBox has a hard coded cranking timing of 10 degrees. |
is the cranking timing shown in the dashboard window?
is it blind?
i always see numbers i set in the timing table while cranking. |
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Porsche60 Samba Member
Joined: December 27, 2007 Posts: 210 Location: Far East
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Posted: Mon Nov 10, 2014 7:58 am Post subject: |
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j-dub wrote: |
Hey Terry,
The kickback issue is when the timing event does not happen at the desired time, for some reason it happens early or late. When it happens early and the fuel/air mix is still being compressed and the mixture lights off that sends the engine turning backwards, the flywheel jams into the starter and loud noises occur.
During troubleshooting I ended up taking a few videos of the pulley with a timing light while the engine was cranking over and realized what was happening. In the video I would see the spark at 10...10...70, at the 70 degree event is where the banging would occur.
This is a screen capture of the video showing the position of the spark event
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this is what i guessed at first.
i think the black box accidentally loses electricity while cranking.
and it seems to bypass the point signal directly to the coil. |
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theDrew Samba Member
Joined: May 17, 2011 Posts: 1155 Location: Camas, WA
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Posted: Mon Nov 10, 2014 9:36 am Post subject: |
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Porsche60 wrote: |
theDrew wrote: |
The BlackBox has a hard coded cranking timing of 10 degrees. |
is the cranking timing shown in the dashboard window?
is it blind?
i always see numbers i set in the timing table while cranking. |
talking with Mark @ CB, thats what he says. Cranking is determined by being below like 300rpm IIRC. You cannot control that value. _________________ Turbo 2276 MS3X build http://www.thesamba.com/vw/forum/viewtopic.php?t=673125
1985 Vanagon Campmobile w/ 2005 EJ25 |
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Hophead Samba Member
Joined: January 03, 2005 Posts: 940 Location: Chico,Ca
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Posted: Mon Nov 10, 2014 2:07 pm Post subject: |
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I would have never bought mine if things such as the locked cranking timing were disclosed up front.
With my hi torque starter I do not get kick back. I get straight backfire up through my carbs... I cannot tune it out no matter what I do.
Combined with the problem of my tach not working correctly with the black box left me with no option but to shitcan the system and go back to the original distributor set up.
Moving everything -5 degrees and having to change all the mapping is a bandaid and no consumer should have to do that to make this thing work. _________________ 70' Beetle Pan off Resto
2110cc
82 X 90.5
P&P 043 40x35.5
9.6-1 comp
FK-8
48 IDA |
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Northof49 Samba Member
Joined: July 22, 2013 Posts: 1759 Location: Winnipeg, Manitoba, Canada
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Posted: Mon Nov 10, 2014 2:12 pm Post subject: |
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10 degrees BTDC causes kickback? _________________ 1958 Karmann Ghia owner |
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Steve Arndt Samba Member
Joined: August 01, 2005 Posts: 1780 Location: Boise, Idaho
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Posted: Mon Nov 10, 2014 2:36 pm Post subject: |
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Northof49 wrote: |
10 degrees BTDC causes kickback? |
It sure would on my combo. I run -2 (two after tdc) cranking timing below 280 rpm. Starts instantly. Over 12:1 compression and 35 year old starter. |
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Porsche60 Samba Member
Joined: December 27, 2007 Posts: 210 Location: Far East
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Posted: Tue Nov 11, 2014 4:40 am Post subject: |
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theDrew wrote: |
Porsche60 wrote: |
theDrew wrote: |
The BlackBox has a hard coded cranking timing of 10 degrees. |
is the cranking timing shown in the dashboard window?
is it blind?
i always see numbers i set in the timing table while cranking. |
talking with Mark @ CB, thats what he says. Cranking is determined by being below like 300rpm IIRC. You cannot control that value. |
I see.
My starter rotates smooth and seldom slows down below 300rpm.
BTW, the default minimum RPM on the timing table is 400. |
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Porsche60 Samba Member
Joined: December 27, 2007 Posts: 210 Location: Far East
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Posted: Tue Nov 11, 2014 8:34 am Post subject: |
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It seems there are two different problems.
#1 Cranking timing below 300rpm is fixed at 10 degrees.
Weak starter or high compression may slow down cracking speed and cause kickback.
Cranking timing should be adjustable.
#2 Sometimes the timing jumps to 70 degrees.
Weak battery or noise? Undiscoverd.
It must not happen because it may heavily damage the engine.
I don't have kickback issue, after I carefully set 400rpm row.
If 400rpm timing is not ideal, cracking may slow down and cause kickback, I guess. |
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