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splitpetersen
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PostPosted: Tue Oct 14, 2014 8:39 am    Post subject: Reply with quote

Way better after the wash, lol. Almost looks drivable. OK, not even close. I will post pics after work of the troubled spots, prepare for lots of pictures.
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kenshapiro2002
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PostPosted: Tue Oct 14, 2014 2:10 pm    Post subject: Reply with quote

I did the front floor, lower dog legs, etc. first so I could drive her without doing a Fred Flintstone. Then I did the cargo side rockers, outriggers, jack points, outer floor, etc. Now I'm on the long side. When I finish that all that's left is the battery tray! Little by little and eventually it's all done.
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brettsvw
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PostPosted: Tue Oct 14, 2014 6:04 pm    Post subject: Reply with quote

I ripped into my 67 first and made a whole 360 degrees around it
repairing rust. Sold before finishing after finding a new bus.
I wish I would have got the bus running, stopping, and driving
before I started the rust repair.

Here is the repair thread. It could have easily been made a driver.

http://www.thesamba.com/vw/forum/viewtopic.php?t=340406&highlight=
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My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
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splitpetersen
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PostPosted: Thu Oct 16, 2014 11:55 am    Post subject: Reply with quote

I can totally see why getting it moving and stopping would help to keep the rest of the build motivated. But I think I can strip it and rebuilt it with enough motivation.

Another question, is it worth saving any window rubber or seals, I would imagine these things are readily available. And the headliner, has a tear. This will not be a restoration, in terms of a total original factory rebuild, but rather a cool, safe bus to cruise around in.
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brettsvw
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PostPosted: Thu Oct 16, 2014 2:28 pm    Post subject: Reply with quote

You cannot get pindot headliner material.
You can clean and repair original headliner


not a good before shot, it was black.

Image may have been reduced in size. Click image to view fullscreen.


after

Image may have been reduced in size. Click image to view fullscreen.

_________________
.







My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=

My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=

http://www.thesamba.com/vw/forum/viewtopic.php?t=289807


Last edited by brettsvw on Tue Oct 21, 2014 6:41 pm; edited 2 times in total
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splitpetersen
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PostPosted: Thu Oct 16, 2014 6:31 pm    Post subject: Reply with quote

Heres a roof shot

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splitpetersen
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PostPosted: Thu Oct 16, 2014 6:35 pm    Post subject: Reply with quote

Should this look like this, or has a lapped repair been done at the windshield?
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splitpetersen
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PostPosted: Thu Oct 16, 2014 6:37 pm    Post subject: Reply with quote

I posted a bunch of pics in the standard micro bus section of the gallery, under gregs 67 project.
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GTV
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PostPosted: Thu Oct 16, 2014 8:09 pm    Post subject: Reply with quote

Windshield area is correct.
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splitpetersen
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PostPosted: Thu Oct 16, 2014 9:50 pm    Post subject: Reply with quote

OK, glad its supposed be like that.
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splitpetersen
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PostPosted: Sun Oct 19, 2014 9:59 pm    Post subject: Reply with quote

Well, got her all gutted and engine pulled. Roughly lined up and tweeked door alignment so she would button up tighter for outside storage for a bit. Shoulder checked the major dents out of the roof. At least water wont puddle.
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splitpetersen
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PostPosted: Sun Oct 19, 2014 10:06 pm    Post subject: Reply with quote

Gotta love the previous repairs, tar sheetmetal screws lol
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splitpetersen
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PostPosted: Sun Oct 19, 2014 10:14 pm    Post subject: Reply with quote

Death by dust......maybe.
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henry roberts
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PostPosted: Sun Oct 19, 2014 10:46 pm    Post subject: Reply with quote

it looks like a decent start. being a walk through is nice too.

can I make a suggestion as someone who is currently learning sheet metal work. before you start trying to shrink bits on your car get some crappy old panels and learn on them. as I have just found out, trying to learn on a car you want nice isn't the smartest way. Embarassed thankfully the car I'm learning on is just a 90's runabout and only needs to be functional (because it certainly won't be as nice as I intended Laughing ).
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DONGKG
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PostPosted: Mon Oct 20, 2014 3:41 am    Post subject: Reply with quote

That's a pretty solid bus! Congrats on the Find. I know that restoring one is not a easy task but I was there once, particularly last year when I personally restored by split bus. But as you go along you will come to realize that how exciting and wonderful to restore a split bus. Keep us posted!

Thanks,

Dong
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'66 Type 3 (Sharky 2)
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Pinetops
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PostPosted: Mon Oct 20, 2014 4:00 am    Post subject: Reply with quote

The floors have some rust but they don't look that bad from the pics, got any pictures of the frame rust? (edit: just saw some in your gallery) That all looks fixable to me. It's going to take a lot of work but that bus is worth saving.
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DONGKG
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PostPosted: Mon Oct 20, 2014 5:19 am    Post subject: Reply with quote

The roof section is damaged with considerable depressed area. However, it can be fixed with the proper skills to be applied and a bucket of patience it can be brought back to its former glory. Hope to see the progress of your restoration...
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splitpetersen
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PostPosted: Mon Oct 20, 2014 10:33 pm    Post subject: Reply with quote

Im thinking of starting with the cross members and main frame rails first. Then the outriggers and other floor supports. Moving onto inner rockers then floor sections? Sound like a reasonable order to attack it?

I'll be fabricating a 1/4 turn rotisery to make welding much easier. And im hoping to safe some costs by producing some pieces myself, have acces to a well equipped sheet metal shop.

As far a glass removal, cut the old seals? They're faily weathered.
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543fold
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PostPosted: Mon Oct 20, 2014 11:51 pm    Post subject: Reply with quote

DONGKG is correct, the roof can be fixed....
I fixed this 23 window roof damage without pulling the headliner. Since you're able to access both sides, it should somewhat easier.
Good luck with the build!!!

Image may have been reduced in size. Click image to view fullscreen.
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pondoras box
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PostPosted: Tue Oct 21, 2014 4:58 am    Post subject: Reply with quote

Pick up the book titled "The Art Of Metal Bumping" its an old book used to teach auto body and available through Amazon pretty cheap.

I went from this.
Image may have been reduced in size. Click image to view fullscreen.


To this without removing the headliner or damaging the OG paint by using the information in the book.
Image may have been reduced in size. Click image to view fullscreen.


Still a few little spots left, but I feel its a good compromise to avoid damaging the OG paint.

Warning the book is a bit on the dry side so read while enjoying a good microbrew.
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1961 23 Window (Bobo)
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