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Fan Shroud Clearance Question
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Pelikan
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PostPosted: Mon Oct 20, 2014 3:47 pm    Post subject: Fan Shroud Clearance Question Reply with quote

I'm mounting something small to the fan shroud. I'm wondering how close the fan gets to the side of the shroud. I just want to be sure the screws won't be long enough to interfere with the fan.

EDIT: Is this a pretty good cross-section for the average doghouse? If that's the case it looks like I'd be pretty good mounting on the left side of the housing.

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Aussiebug
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PostPosted: Mon Oct 20, 2014 3:52 pm    Post subject: Reply with quote

The fan comes out with the backing plate with the 4 screws, which is just in front (front is front of car) of the alt/gen, so as long as you are outside the diameter of the backing plate, you wont touch the fan disc.
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Joel
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PostPosted: Mon Oct 20, 2014 4:12 pm    Post subject: Reply with quote

And if you look close you should be able to see the spot welds for all the deflectors which you need to try and miss to.
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EVfun
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PostPosted: Mon Oct 20, 2014 5:38 pm    Post subject: Re: Fan Shroud Clearance Question Reply with quote

Pelikan wrote:
Is this a pretty good cross-section for the average doghouse? If that's the case it looks like I'd be pretty good mounting on the left side of the housing.
Image may have been reduced in size. Click image to view fullscreen.

That is an excellent picture showing the internal details of a factory fan shroud. There is a lot of work in getting air to the left side. The heater outlet air supply is interesting too, especially considering that the stock system never completely turns off the air to the heater boxes.
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Aussiebug
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PostPosted: Tue Oct 21, 2014 12:17 am    Post subject: Reply with quote

It IS an excellent picture of the internal structure of the doghouse shroud.

VW spent about $million US in 69-70 redesigning the cooling system for the doghouse engines. All those guide vanes were there for a purpose and it shows how much extra work is needed than just a simple "can" around the fan like some of the 36hp aftermarket shrouds use.

Another interesting point is the air for the oil cooler - it comes from that slot on the right side - only about 1/3 of the fan diameter, and travels through a duct under the fan opening (not seen in this pic) across to the left side where the oil cooler sits. It comes from the RIGHT side where the airflow is obviously better, so the left side cylinders get a little more air off the fan, indicating that VW were still concerned about enough cooling for the left cylinders, even with the oil cooler moved to the doghouse.

And as EVfun says, the separate air paths for the heater outlets is interesting too - the air for the heaters is not just taken from the air spilling around in the shroud, but it's DIRECTED through two outside ducts, and that's the secret of the whole cooling system for VWs - it's all directed and controlled airflow, not just "push it around until it finds it's way out".
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