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finally moved my van....having some issues
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taylora
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PostPosted: Mon Nov 24, 2014 4:20 pm    Post subject: finally moved my van....having some issues Reply with quote

So I've been working (slowly & time permitting) on my 81 Westfalia that I purchased for $1800. I got it running and finally took it for the first real shake-down cruise. The good news is it running well. The bad news- it totally losses power uphill but runs, idles and revs up just fine on the flats. I can have the pedal to the floor on low inclines and the rpms seem to stay up but sometimes it won't want to go over 10mph up modest inclines. It shifts just fine. I'm thinking it's a fuel pump or bad vacuum lines. Do the fuel pumps tend to go bad? The pump runs but perhaps it's not getting enough fuel pressure? Any suggestions would be appreciated. Bear in mind that it was sitting for 10+ years before I started working on it- I have replaced all the fuel lines.

The other issue is with starting the van. Sometimes it will just crank and crank, almost until the battery dies, then it will finally start. Sometimes I mess around with the throttle body (you know with all those springs and such). Is there a write-up on how to adjust the "set screw" on top of the throttle body? I wonder how much tension should be on those springs.

If that is not enough, as a bonus, could someone tell me how much vacuum line & of what diameter I would need to do the entire engine? I know this is a crazy question and would be surprised if anyone knew but it's worth a shot!

Thanks for all the help so far!
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the joker
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PostPosted: Mon Nov 24, 2014 4:40 pm    Post subject: Reply with quote

Check your compression

Oil pressure

You may have a worn engine
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djkeev
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PostPosted: Mon Nov 24, 2014 5:05 pm    Post subject: Reply with quote

Agree,
Poor compression will result in serious power loss. But so could other things. Start at the basics with a compression test and a tuneup using quality parts.

Dave
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1vw4x4
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PostPosted: Mon Nov 24, 2014 6:07 pm    Post subject: Reply with quote

Bad fuel. I've run a van with 5 year old fuel but ten years is not even
worth trying. You just do more damage.
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taylora
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PostPosted: Tue Nov 25, 2014 4:16 am    Post subject: Reply with quote

I forgot to mention I had to put in a new tank so it has new gas. The tank and gas was so rusty! I also checked the compression and all four cylinders are good.
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Wildthings
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PostPosted: Tue Nov 25, 2014 4:36 am    Post subject: Reply with quote

I would add FI cleaner (for the injectors) and an upper cylinder wall lubricant to the fuel and add a cleaner to the engine oil. I recently put an engine back into service that hadn't been run at least since ~2002 and probably much longer. I added a quart of synthetic motor oil to the gas to help lube the top end and filled the case with 5w20 which I dumped after only a few miles of driving. I then refilled the case with 30wt with a quart of Marvel Mystery Oil added which I ran for several hundred miles. I then switched over to 15w50 synthetic in the case and continued to add various other upper cylinder wall lubricants to the gas for the next several tanks of fuel. At around 1000 accumulated miles then engine came fully back to life putting out full power and purring nicely.
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Abscate
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PostPosted: Tue Nov 25, 2014 6:16 am    Post subject: Reply with quote

taylora wrote:
I forgot to mention I had to put in a new tank so it has new gas. The tank and gas was so rusty! I also checked the compression and all four cylinders are good.


What are your compression numbers?

Warm engine, strong battery, all plugs out, initial compression number and final compression number..first dry and then wet with oil?
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