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Stuck in neutral?
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vwwestyman
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PostPosted: Tue Jul 28, 2015 8:24 pm    Post subject: Stuck in neutral? Reply with quote

I figure the Beetle forum will get more traffic for a part that is almost the same....

In my '73 Thing, the transmission is stuck in neutral.

The car rolls easily, engine is not stuck. I just cannot get it to shift into any gear. With the rear lifted, turning one drum causes the other to turn in the opposite direction.

I cannot get it to shift at all at either the shifter or the coupler at the trans.

I'm guessing something is jammed in the nose cone probably... Do I have any hope of getting it unjammed without pulling the engine and trans?

Edit to add: The car sat for 25 years before I bought it this weekend, if that is at all relevant. Is it possible that the hockey stick is just rusted in position and a little encouragement could get it going again? Or is this the reason that nobody did anything with the car after the original owner died in 1990?
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sjbartnik
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PostPosted: Tue Jul 28, 2015 8:33 pm    Post subject: Re: Stuck in neutral? Reply with quote

vwwestyman wrote:


With the rear lifted, turning one drum causes the other to turn in the opposite direction.


I don't know the answer to your issue, but what you describe above is 100% normal. That's how differentials work. Any car with an open differential will display the same behavior.
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PostPosted: Tue Jul 28, 2015 8:38 pm    Post subject: Re: Stuck in neutral? Reply with quote

sjbartnik wrote:
vwwestyman wrote:


With the rear lifted, turning one drum causes the other to turn in the opposite direction.


I don't know the answer to your issue, but what you describe above is 100% normal. That's how differentials work. Any car with an open differential will display the same behavior.


Yep... Agree with that.
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vwwestyman
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PostPosted: Tue Jul 28, 2015 8:39 pm    Post subject: Re: Stuck in neutral? Reply with quote

sjbartnik wrote:
vwwestyman wrote:


With the rear lifted, turning one drum causes the other to turn in the opposite direction.


I don't know the answer to your issue, but what you describe above is 100% normal. That's how differentials work. Any car with an open differential will display the same behavior.


Yes, thanks. I just put that in there to confirm that the trans is actually in neutral.
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PostPosted: Tue Jul 28, 2015 9:56 pm    Post subject: Reply with quote

Ive had my trans stuck in gear only twice. Once in second and once in neutral.

Both times it was a stuck shift fork inside the trans.

I was able to free it both times by undoing the gear oil fill plug on the side of the trans.

Then using a long screwdriver i was able to pry the fork back into place, freeing up the gears in the trans.

Both times it worked like a charm.
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DeathTrap
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PostPosted: Wed Jul 29, 2015 4:48 am    Post subject: Reply with quote

Is that thing between the seats stuck or does it still wiggle?

you might have a stripped brake drum.

That nut in the middle of the back wheel if not tighter than a volcano on steroids can allow the thing between that and the wheel to fail.

push that wobbly thing between the seats forward, start the engine and see if the nut is spinning.
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vwwestyman
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PostPosted: Wed Jul 29, 2015 6:16 am    Post subject: Reply with quote

DeathTrap wrote:
Is that thing between the seats stuck or does it still wiggle?

you might have a stripped brake drum.

That nut in the middle of the back wheel if not tighter than a volcano on steroids can allow the thing between that and the wheel to fail.

push that wobbly thing between the seats forward, start the engine and see if the nut is spinning.


The only movement that the shifter has is slop in the linkage from the rod to the hockey stick. The hockey stick is stuck tight! No front to back or side to side movement at all. When these things get jammed in the shift forks as I've read about, can you still move the hockey stick at all, or is it jammed tight?

I'm hoping that the fill plug trick will work for me. I'm thinking that maybe after sitting for 25 years, the hockey stick is just stuck in the bushing of the nose cone. Maybe a little surface rust on the hockey stick or something.

Does anyone have any pics of just what to look for when I peek inside the filler hole?

Edit to add: The engine isn't ready to start just yet. I did get the carburetor put back together last night, but I still have some things to do before I try to fire it up!
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PostPosted: Wed Jul 29, 2015 7:28 am    Post subject: Reply with quote

First spray some penetrating oil in the bushing area each day for at least a few days.

After a week try a hammer and punch to rap on the side of the hockey stick. You want to see if you can jar loose the rust that might be sticking the rod and bushing together.
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vwwestyman
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PostPosted: Wed Jul 29, 2015 10:06 pm    Post subject: Reply with quote

Finally got a chance to look at the bit of the hockey stick protruding from the trans.

There certainly is some surface rust that has formed on it! You can even see where it looks like it has fused a little to the bushing. So I'll be hitting it with some PB Blaster over the next several days to see if I can get it to break free. Hopefully that is all that will be required.

Image may have been reduced in size. Click image to view fullscreen.

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PostPosted: Thu Jul 30, 2015 10:20 am    Post subject: Reply with quote

Good!

Change the gear oil before starting it up.

Get the safety wires on the coupler wound correctly so as to keep those grub screws turned in tightly. In other words the wire should be in a constant state of trying to turn the grub screws even tighter.
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vwwestyman
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PostPosted: Wed Jun 20, 2018 1:36 pm    Post subject: Re: Stuck in neutral? Reply with quote

I'm updating this post because i never posted the solution to the problem, and was just PM'ed about it. So for the benefit of future searchers:

For me, the problem was simply that surface rust on the hockey stick. Some penetrating oil, along with working it back and forth with some vice grips got it loosened up.

I recently observed that there is some gear oil seeping out from that area, though it isn't a lot. I suspect that the rust probably damaged the seal. If I ever have occasion to pull the trans, I'll change it.
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volksworld
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PostPosted: Wed Jun 20, 2018 1:49 pm    Post subject: Re: Stuck in neutral? Reply with quote

the hockey stick is so far above the gear oil level that any leakage there should be negligible....really early boxes they didnt even have seals there...
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Eric&Barb
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PostPosted: Wed Jun 20, 2018 2:27 pm    Post subject: Re: Stuck in neutral? Reply with quote

volksworld wrote:
the hockey stick is so far above the gear oil level that any leakage there should be negligible....really early boxes they didnt even have seals there...


In a perfect world where everyone only drives on flat ground and never stops hard sure. Problem is the world is not flat and stopping hard now and then will cause at least a drip.

Most likely the rust has worn off and that is allowing more gear oil to get out. Seen steel steering center pin in buses rust up and the bronze bushings around it get maybe 20% wear while the steel pin gets more like 80% of the wear due to the rust. So in a pinch one could just replace the steel pin and drive out with that much less steering play.
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